00196845-02_AI_Vakuumpumpe_SXDX4_X-Serie-S_de_en.pdf - 第77页

Brief description Vacuum Pump Vakuumpumpe 77 2 2 B r ie f d e s c r ip t io n Brief description Every Collect &Place head h as a s eparate vacuum generator th at s upplies the holding and place ment circuit with the …

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Introduction
Staff Qualifications and Training 1.3.5 SIPLACE on the World Wide Web (WWW)
76 Vacuum Pump Vakuumpumpe
1.4
1.4 Staff Qualifications and Training
Staff Qualifications and Training
Qualified or adequately trained personnel means that these people are familiar with the setting up, op-
eration and maintenance of automatic placement systems and add-on devices and are suitably qualified,
e.g.:
▪ Have been trained, instructed or authorized to switch on and off, isolate, earth and identify electrical
circuits and system components in accordance with normal safety standards.
▪ Have been trained or instructed in the upkeep and use of appropriate safety equipment in accord-
ance with normal safety standards.
▪ Have received first aid training.
1.5
1.5 Abbreviations
Abbreviations
Abbreviations Description
BB, BB1, BB2 Placement area, Placement area 1, Placement area 2
CO Component
COT Changeover table
COT-i Changeover table insert
C&P Collect&Place
C&P12, CP12 Collect&Place head with 12 segments
C&P20, CP20 Collect&Place head with 20 segments
C&P6, CP6 Collect&Place head with 6 segments
CPP Collect&Pick&Place head
CPx Collective term for CPP, CP20, CP12 and/or CP6
CP20x Collective term for C&P20, C&P20A, C&P20M and C&P20P
DC Dual conveyor with 2 lanes
ESD Electrostatic sensitive device
EMC Electromagnetic compatibility
SC Single conveyor with 1 lane
FHE Fast Head Exchange
PCB Board
P&P Pick&Place
QC Quad lane conveyor with 4 lanes
SCS Single Core Solution
SC Station computer
TH TwinHead
VS Vision system type
WPC Wafflepack Changer
WPC4/5/6 Waffle Pack Changer version 4/5/6
ID Intermediate distributor
ID1, ID2 Intermediate distributor 1, intermediate distributor 2
Brief description
Vacuum Pump Vakuumpumpe 77
2
2 Brief description
Brief description
Every Collect&Place head has a separate vacuum generator that supplies the holding and placement
circuit with the vacuum that it needs.
The vacuum generator for the placement heads works according to the Venturi principle. In combination
with a vacuum pump, the compressed air consumption can be significantly reduced for the SpeedStar
(C&P20A) head. The ongoing operating costs are reduced according to the energy costs.
NOTICE
Maximum of two C&P20 A heads
This vacuum pump can supply a maximum of two C&P20 A heads. If using an SX4 with four
C&P20 A heads, you therefore need two vacuum pumps. These vacuum pumps are fitted at
locations 1 and 4, behind the COT inserts in the machine base.
NOTICE
Changeover
If you need to convert a gantry from C&P20A to TwinHead or CPP head, you must re-establish
the original compressed air supply for this gantry. Conversion reversal must be performed on
all assemblies for this gantry.
NOTICE
Partial conversion
Partial conversion of the pneumatic unit, for example, involving disconnection of the gantry hos-
es (additional vacuum hoses) during compressed air operations, can lead to serious placement
machine malfunctions.
NOTICE
Retrofitting
If you need to convert a gantry from TwinHead or CPP head to C&P20A head with vacuum
function, you must retrofit the vacuum equipment for this gantry.
NOTICE
Compressed air operation
If you operate a C&P head which has been converted for vacuum operation at a gantry with
compressed air, this could lead to serious damage to the placement head if the silicon hoses
to the segments should loosen.
NOTICE
Folded hoses
Make sure that the hoses are never folded or pinched, not even during unpacking, as this
makes them unsuitable for further use.
Brief description
Energy and Compressed Air Consumption
78 Vacuum Pump Vakuumpumpe
2.1
2.1 Energy and Compressed Air Consumption
Energy and Compressed Air Consumption
Energy consumption
Compressed air consumption
a) e)
a)
Average consumption values.
b)
Under normal atmospheric conditions at 20°C and 1013 hPa.
c)
CPP_H = Multistar CPP installed in high position
d)
CPP max 120Nl CPP min 25Nl with valves switched off.
e)
The compressed air consumption depends greatly on the types of nozzles used and on the placement
program (frequent cutting of paper tapes with the pneumatic cutter).
Energy consumption without
vacuum pump
Energy consumption with vacu-
um pump
Nominal apparent power 4.70 kVA 6.00 kVA
Nominal active power 2.70 kW 3.45 kW
Machine
type
Placement head configuration Compressed air con-
sumption without
vacuum pump
Compressed air con-
sumption with vacu-
um pump
b)
SIPLACE
SX 4
C&P20 A C&P20 A C&P20 C&P20 A 970 l/min. 230 l/min.
C&P20 A C&P20 A
CPP
d)
CPP
d)
710 l/min. 340 l/min.
C&P20 A C&P20 A TH TH 650 l/min. 280 l/min.
C&P20 A C&P20 A
CPP_H
c)
d)
TH 680 l/min. 310 l/min.
CPP
d)
CPP
d)
CPP
d)
CPP
d)
450 l/min. -
CPP
d)
CPP
d)
CPP_H
d)
TH 420 l/min. -
CPP
d)
CPP
d)
TH TH 390 l/min. -
SIPLACE
DX4
C&P20 A C&P20 A C&P20 A C&P20 A 970 l/min. 230 l/min.