00196845-02_AI_Vakuumpumpe_SXDX4_X-Serie-S_de_en.pdf - 第85页

Brief description 2.3.6 Fan sheet [03101019-xx] Tools and Equipment Required Vacuum Pump Vakuumpumpe 85 2.3.6 2 . 3 . 6 F a n s h e e t [ 0 3 1 0 1 0 1 9 - x x ] Fan sheet [03101019-xx] Fan sheet 2.4 2 . 4 T o o ls a n d…

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Brief description
Scope of Delivery 2.3.3 Upgrade Kit Vacuum X Series R10 [03075305-xx] (Gantry 1 and 3)
84 Vacuum Pump Vakuumpumpe
2.3.3
2.3.3 Upgrade Kit Vacuum X Series R10 [03075305-xx] (Gantry 1 and 3)
Upgrade Kit Vacuum X Series R10 [03075305-xx] (Gantry 1 and 3)
2.3.4
2.3.4 Upgrade Kit Vacuum X4i Rotated [03075306-xx] (Gantry 2 and 4)
Upgrade Kit Vacuum X4i Rotated [03075306-xx] (Gantry 2 and 4)
2.3.5
2.3.5 Retrofit Kit for Vacuum Pump Operation C&P20A [00119790-xx]
Retrofit Kit for Vacuum Pump Operation C&P20A [00119790-xx]
For each C&P20 A placement head you also require a retrofit kit vacuum pump C&P20 A.
8 Buffer with pin, type no. 1284 03072728-xx
2 ISO 7093-1 - 6 - 200 HV - A2 03022709-xx
2 ISO4762 - M6 x 12-A2-70 03042572-xx
2 Helical clamp twin wire V2A D32 03109740-xx
1 Aluminum flex-tube L=750 03109752-xx
Quantity Designation Item No.
Quantity Designation Item No.
1 Pipe 1 03075307-xx
1 Pipe 2 03075308-xx
1 Clamping piece 1 03072049-xx
1 Holder assembly 03072082-xx
3 ISO4762 - M3 x 35-A2-70 03045039-xx
2 DIN9021-3.2-140-HV-A2 00343075-xx
0.49 m Duo tube 03075472-xx
1 Hose 1, vacuum 2P G 03039017-xx
Quantity Designation Item No.
1 Pipe 1 rotated 03074600-xx
1 Pipe 2 rotated 03074604-xx
1 DIN 125-A 2.5-140HV-A2 00325452-xx
1 DIN125-A 3.2-140HV-St 00095471-xx
1 DIN912-M3x14-A2-70 03045032- xx
1 Holder assembly 03072082-xx
2 DIN912-M3x35-A2-70 03045039- xx
1 DIN9021-3.2-140-HV-A2 00343075-xx
1 clamp 03075571-xx
1 DIN912-M3x18-A2-70 03006821- xx
1 Holder 03075547-xx
0.49 m Duo tube 03075472-xx
1 Hose 1, vacuum 2P G 03039017-xx
Quantity Designation Item No.
1 Reflecting ring assembly C+P20 reflecting ring assembly C&P20 03046348-xx
3 ISO4762-M3x10-A2-70 ISO4762-M3x10-A2-70 03042543-xx
3 DIN125-A 3.2-140HV-A2 DIN125-A 3.2-140HV-A2 00316904-xx
Brief description
2.3.6 Fan sheet [03101019-xx] Tools and Equipment Required
Vacuum Pump Vakuumpumpe 85
2.3.6
2.3.6 Fan sheet [03101019-xx]
Fan sheet [03101019-xx]
Fan sheet
2.4
2.4 Tools and Equipment Required
Tools and Equipment Required
▪ Standard tool
▪ Spanner wrench, size 10
▪ Spanner wrench, size 36
▪ Shortened Allen key
▪ Set of Philips screwdrivers
▪ Diagonal cutters
▪ Hose pliers
▪ Unlocking tool for Q8 [03047090-xx] (included in SX4 retrofit kit for vacuum pump operation)
▪ Unlocking tool for QSC-10H [03051853-xx] (included in SX4 retrofit kit for vacuum pump opera-
tion)(included in SX4 retrofit kit for vacuum pump operation)
▪ Spanner wrench SW36 [03090043-xx] (included in retrofit kit for vacuum pump SX4)
▪ Service manual for your machine
Enlist the help of a second person when installing the vacuum pump.
Have a pallet truck and a suitable pallet ready for use.
2.5
2.5 Prerequisites
Prerequisites
Machines with vacuum pump have a higher energy and a lower compressed air consumption than ma-
chines without a vacuum pump (see "2.1 Energy and Compressed Air Consumption" [ ➙ 78]).
Adjust the power and compressed air supply to the relevant specifications.
The C&P20 A head must be converted for use with a vacuum pump using the vacuum pump operation
conversion kit for C&P20 A [00119790-xx] (see "3.2.20 Conversion for C&P20a" [ ➙ 107]).
2.6
2.6 Restrictions
Restrictions
The TwinHead and CPP placement heads are not compatible with vacuum pump operation.
The pressure control valve needs to be operated with compressed air for all placement heads.
The TwinHead is supplied via the pressure control valve. Conversion to vacuum mode is therefore not
possible.
In CPP heads, the hold circuit is not designed for vacuum operation.
NOTICE
Return cylinder unable to move out
Do not convert the pneumatic supply for the gantry affected to vacuum mode. If the compressed
air supply for this head is converted to vacuum operation, the return cylinder will be unable to
move out and the Z axis will remain in its top position.
Brief description
Vacuum Pump - Special Features 2.3.6 Fan sheet [03101019-xx]
86 Vacuum Pump Vakuumpumpe
2.7
2.7 Vacuum Pump - Special Features
Vacuum Pump - Special Features
The vacuum pump is switched on and off with the machine. The software automatically takes into ac-
count a stopping time of 6 minutes on switch-off, to prevent the motor overheating from the inrush current
peaks.
2.8
2.8 C&P20A Placement Head - Special Features
C&P20 A Placement Head - Special Features
An SX-Series vacuum pump [03069679-xx] can supply a maximum of two C&P20 A heads.
When retrofitting the vacuum pump option, the venturi vacuum generator for the C&P20 A head ("vacu-
um unit hold circuit C&P20“) is replaced with the "reflecting ring assembly C&P20" [03046348-xx]. Only
the hold circuit is supplied directly by the vacuum pump.
Irrespective of this, the pressure control valve and the return cylinder are still supplied with compressed
air in the pickup and place positions.
The "vacuum consumption" of the placement machine depends only on the number of placement heads
and the size of the nozzles. The more C&P20 A heads are connected to the vacuum pump, the lower
the vacuum level will be at the nozzles.
When the placement operation begins, the vacuum increases with each component picked up. An aver-
age vacuum value will soon form, based on the number of nozzles closed at the same time (with picked
up components) and number of nozzles open (components placed).
In SX4/DX4 machines, two of four heads are blocked by components when in placement mode.
NOTICE
Maximum of 2 C&P20 A heads
This vacuum pump can supply a maximum of two C&P20 A heads. If using an SX4 with four
C&P20 A heads, you therefore need two vacuum pumps. These vacuum pumps are fitted at
locations 1 and 4, behind the COT inserts in the machine base.
NOTICE
Retrofit each machine separately
The vacuum pump is connected to the power supply for the placement machine and can there-
fore only be operated when the machine is switched on. When a line is converted to vacuum
operation, each machine in the line therefore needs to have its own vacuum pump.
NOTICE
Observe the warnings
Always observe the additional service instructions for the vacuum pump.
► Read section "4 Maintenance" [ ➙ 113] and the service manual for your machine.