CP43维护手册.pdf.pdf - 第10页

Contents 5-7 Station 1 Part Lifter Lever ........................................................................5–8 5-8 Station 1 Part Lifter Lever Adjustment (Cam at 262°) ..............................5–9 5-9 Station …

Contents

Contents of Illustrations

1. Safety Guidelines..........................................................................1–1

1-1 Position of the Three Phase and Earth Cables........................................1–1

1-2 Position of the Transformer and Transformer Taps..................................1–2

1-3 Emergency Stop Button on Front of Machine..........................................1–3

1-4 Emergency Stop Buttons on Back of Machine ........................................1–3

2. Installation.....................................................................................2–1

2-1 Top View of FCP IV-3 With All Doors Open.............................................2–1

2-2 Position of Machine Leveling Sheets.......................................................2–2

2-3 Spirit Level Placement Positions and Detailed View of Leveling Bolts....2–2

2-4 Air Inlet.....................................................................................................2–3

2-5 Detailed View of Air Inlet..........................................................................2–3

2-6 Position of the Transformer and Transformer Taps..................................2–4

2-7 Entry Position of Three Phase and Earth Cables ....................................2–5

2-8 Connecting the Communication Cable ....................................................2–5

3. Parts of the Machine.....................................................................3–1

3-1 Front View of the Machine.......................................................................3–1

3-2 Rear View of the Machine........................................................................3–2

3-3 Parts Related to the Drive Unit ................................................................3–3

3-4 The Twelve Stations and Their Roles......................................................3–4

3-5 Head ........................................................................................................3–5

3-6 Holder ......................................................................................................3–5

3-7 Nozzle......................................................................................................3–5

4. Functions of the Parts..................................................................4–1

5. The Twelve Stations .....................................................................5–1

5-1 The Twelve Stations and Their Roles......................................................5–1

5-2 Station 1 Tape Feed Lever.......................................................................5–3

5-3 Station 1 Adjustment Jig..........................................................................5–4

5-4 Station 1 Feed Lever Adjustment (Cam at 260°).....................................5–5

5-5 Station 1 Tape Positioning Claw .............................................................5–6

5-6 Station 1 Tape Positioning Claw Adjustment (Cam at 220°)....................5–7

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CP IV-3 Maintenance

Contents

5-7 Station 1 Part Lifter Lever........................................................................5–8

5-8 Station 1 Part Lifter Lever Adjustment (Cam at 262°)..............................5–9

5-9 Station 1 Part Lifter Stopper Adjustment ...............................................5–10

5-10 Station 1 Tape End Sensor....................................................................5–10

5-11 Station 1 Tape End Sensor Adjustment .................................................5–11

5-12 Station 1 Tape End Sensor Volume Adjustment....................................5–12

5-13 Waste Tape Cutting Mechanism............................................................5–13

5-14 Gap Between Moving and Fixed Cutter (Cam Angle 245°)...................5–14

5-15 Gap Between Moving and Fixed Cutter (Cam Angle 0°).......................5–14

5-16 Nozzle Vertical Operation Mechanism at Station 1................................5–15

5-17 Gap Between Nozzle and Pusher (Cam Angle 230°)............................5–16

5-18 Gap Between Nozzle and Pusher (Cam Angle 0°)................................5–17

5-19 Valve Switching Mechanism at Station 1...............................................5–18

5-20 Spool Flange and Valve ON/OFF Lever Gap (Cam Angle 230°)...........5–19

5-21 Spool Flange and Valve ON/OFF Lever Gap (Cam Angle 0°)...............5–20

5-22 Large Parts Presence Check Sensor ....................................................5–21

5-23 Pre-rotation (Pθ) Mechanism at Station 3..............................................5–22

5-24 Pre-theta (Station 3) with Cam at 260°..................................................5–23

5-25 Pθ Gear Backlash Adjustment at Station 3............................................5–24

5-26 Light Reflection During Vision Processing at Station 4..........................5–25

5-27 Light Reflection During Front Light Vision Processing...........................5–26

5-28 Fine Theta (Fθ) Mechanism at Station 6................................................5–28

5-29 Adjustment of Fine Theta Clutch (Cam Angle 260°)..............................5–29

5-30 Fθ First Backlash Adjustment ................................................................5–30

5-31 Fθ Second Backlash Adjustment...........................................................5–30

5-32 Fθ Third Backlash Adjustment...............................................................5–31

5-33 Fθ Fourth Backlash Adjustment.............................................................5–32

5-34 Nozzle Vertical Operation Mechanism at Station 7................................5–33

5-35 Nozzle Clutch and Pusher Gap (Cam Angle 175°)................................5–34

5-36 Nozzle Clutch and Pusher Gap (Cam Angle 0°)....................................5–34

5-37 Valve Activation Operation Mechanism at Station 7..............................5–35

5-38 Spool and Pusher Gap (Cam Angle 270°).............................................5–36

5-39 Spool and Pusher Gap (Cam Angle 0°).................................................5–36

5-40 Nozzle Vertical Position Check Mechanism at Station 9 .......................5–37

Version 7.0

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CP IV-3 Maintenance

Contents

5-41 Sensor and the Nozzle Clutch at Station 9............................................5–38

5-42 Pushing Nozzle Down............................................................................5–38

5-43 Holder A Check at Station 9 ..................................................................5–39

5-44 Reject Parts Disposal Mechanism.........................................................5–40

5-45 Nozzle Pre-switch Check Mechanism ...................................................5–41

5-46 Nozzle Switch Mechanism at Station 11................................................5–43

5-47 Nozzle Switch Check Mechanism at Station 12 ...................................5–44

5-48 Spool Returning Mechanism at Station 12 ............................................5–45

6. Placing Heads...............................................................................6–1

6-1 Holder Removal.......................................................................................6–1

6-2 Holder Attachment...................................................................................6–2

6-3 Nozzle Removal.......................................................................................6–3

7. The Device Tables.........................................................................7–1

7-1 Slider Structure and Principal Parts.........................................................7–2

7-2 Device Table Interlock Sensor .................................................................7–3

8. Board Conveyance Adjustment ..................................................8–1

8-1 Board Conveyance ..................................................................................8–1

9. XY Table.........................................................................................9–1

9-1 Location of the X, Y and Z Servo motors.................................................9–1

9-2 Automatic Table Height Changer Configuration.......................................9–2

ixVersion 7.0

CP IV-3 Maintenance