CP43维护手册.pdf.pdf - 第5页

Contents 6. Placing Heads ...............................................................................6–1 6.1 How to Remove the Holder .......................................................................6–1 6.1.1 R…

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Contents
5. The Twelve Stations......................................................................5–1
5.1 Station 1....................................................................................................5–2
5.1.1 Tape Feed Lever Forward/Backward Stroke.................................5–3
5.1.2 Tape Positioning Claw Vertical Stroke (16, 24, 32 mm and LPC type
feeders only)..................................................................................5–6
5.1.3 Push-up Pin (bulk feeders only)....................................................5–8
5.1.4 Tape End Detection.....................................................................5–10
5.1.5 Cutting Waste Tape.....................................................................5–13
5.1.6 Tape Feeder Lift Sensor..............................................................5–15
5.1.7 Nozzle Up/down Operation .........................................................5–15
5.1.8 Turning the Nozzle Vacuum Valve ON........................................5–18
5.2 Station 2..................................................................................................5–21
5.3 Station 3..................................................................................................5–22
5.4 Station 4..................................................................................................5–25
5.5 Station 5..................................................................................................5–27
5.6 Station 6..................................................................................................5–28
5.7 Station 7..................................................................................................5–33
5.7.1 Nozzle Up/down Stroke...............................................................5–33
5.7.2 Turning the Valve ON/OFF..........................................................5–35
5.8 Station 8..................................................................................................5–37
5.9 Station 9..................................................................................................5–37
5.9.1 Nozzle Vertical Position Check....................................................5–37
5.9.2 Holder A Check...........................................................................5–39
5.10 Station 10................................................................................................5–40
5.10.1 Throwing Away Reject Parts.......................................................5–40
5.10.2 Nozzle Pre-switch Check ............................................................5–41
5.11 Station 11.................................................................................................5–43
5.12 Station 12................................................................................................5–44
5.12.1 Nozzle Switch Check...................................................................5–44
5.12.2 Valve Return Mechanism ............................................................5–45
Version 7.0
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CP IV-3 Maintenance
Contents
6. Placing Heads ...............................................................................6–1
6.1 How to Remove the Holder.......................................................................6–1
6.1.1 Removal........................................................................................6–1
6.1.2 Attachment....................................................................................6–2
6.2 How to Remove the Nozzle......................................................................6–3
6.2.1 Removal........................................................................................6–3
6.2.2 Attachment....................................................................................6–3
6.3 Nozzle Categories ....................................................................................6–4
7. The Device Tables.........................................................................7–1
7.1 Device Table Configuration.......................................................................7–1
7.2 Preventing Device Table Collisions...........................................................7–3
8. Board Conveyance Adjustment...................................................8–1
9. XY Table.........................................................................................9–1
10.Cam Box ......................................................................................10–1
10.1 Schematic Diagram and Parts of the Cam .............................................10–1
10.2 The Workings of the Cam.......................................................................10–2
10.2.1 The Nine Cams ...........................................................................10–2
10.2.2 The Index Cam............................................................................10–3
10.2.3 The Cylinder Cam .......................................................................10–3
10.3 Synchronizing the Cam Axes..................................................................10–4
10.4 Adjusting the Tension on the Timing Belt................................................10–9
10.5 Adjusting the Dogs in the Cam Box......................................................10–10
10.6 Cam Lever Stopper Adjustment............................................................10–11
10.6.1 Station 1 Cam Lever Stopper Adjustment.................................10–12
10.6.2 Stations 3, 7 and 11 Cam Lever Stopper Adjustment ...............10–13
11. Servo Amplifiers..........................................................................11–1
11.1 Servo Amplifier Types and Locations......................................................11–1
11.2 Display During Servo Amp Malfunction ..................................................11–2
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CP IV-3 Maintenance
Contents
12.VME Boards.................................................................................12–1
12.1 Control Box 2 Optional Boards...............................................................12–4
12.2 Other Controls for Control Box 2 ............................................................12–4
12.3 Control Box 1..........................................................................................12–4
13.Changeover.................................................................................13–1
13.1 Program Changeover .............................................................................13–1
13.2 Conveyor Width Changeover..................................................................13–1
13.3 Tape Feeder Changeover.......................................................................13–2
13.4 Back-up Pin Position Changeover..........................................................13–2
13.5 Board Pin Pitch Changeover ..................................................................13–2
13.6 Reference Pin Changeover (When Changing Pin Diameter) .................13–3
13.7 Follow-up Pin Changeover (When Changing Pin Diameter) ..................13–4
13.8 Fiducial Mark Settings ............................................................................13–4
14.Replacing Consumable Parts....................................................14–1
14.1 Nozzle Replacement...............................................................................14–1
14.2 Nozzle Dispersion Seal Replacement ....................................................14–1
14.3 Vision Processing UV Lamp Replacement.............................................14–3
14.4 Replacing the Waste Tape Cutter...........................................................14–3
14.5 Valve Replacement ................................................................................14–4
14.6 Changing the Mechanical Valve Filter ....................................................14–4
14.7 Conveyor Belt Replacement...................................................................14–5
14.8 Replacing Vacuum Pump Parts..............................................................14–7
Version 8.0
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CP IV-3 Maintenance