CP43维护手册.pdf.pdf - 第4页

Contents 5. The T welve Stations ......................................................................5–1 5.1 Station 1 ...................................................................................................…

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Contents
Contents
Introduction ........................................................................................xvii
1. Safety Guidelines..........................................................................1–1
1.1 Electrical Safety Guidelines......................................................................1–1
1.1.1 High Voltage Electricity Supply......................................................1–1
1.1.2 Checking the Transformer Connections........................................1–2
1.2 Emergency Stop Buttons..........................................................................1–3
1.3 People Near Machine...............................................................................1–4
1.4 Tools Within Machine................................................................................1–4
2. Setting Up the CP IV-3..................................................................2–1
2.1 Setting Up the FCP IV-3 ...........................................................................2–1
2.2 Leveling ....................................................................................................2–2
2.3 Air Supply .................................................................................................2–3
2.4 Electric Power Supply...............................................................................2–4
2.5 Connecting the Communication Cable.....................................................2–5
2.6 MCS/2H Line Descriptor Registration.......................................................2–6
2.7 Checking the Three Phase Cable Wiring..................................................2–7
3. Parts of the Machine.....................................................................3–1
4. Functions of the Parts..................................................................4–1
4.1 Categories of Parts...................................................................................4–1
4.2 Placing System.........................................................................................4–2
4.3 Parts Supply System ................................................................................4–4
4.4 Board Feeding System.............................................................................4–4
4.5 Electrical System......................................................................................4–5
4.5.1 Operation Panels...........................................................................4–5
4.5.2 Control Box....................................................................................4–5
4.6 Air Supply System ....................................................................................4–5
4.7 Machine Body...........................................................................................4–5
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CP IV-3 Maintenance
Contents
5. The Twelve Stations......................................................................5–1
5.1 Station 1....................................................................................................5–2
5.1.1 Tape Feed Lever Forward/Backward Stroke.................................5–3
5.1.2 Tape Positioning Claw Vertical Stroke (16, 24, 32 mm and LPC type
feeders only)..................................................................................5–6
5.1.3 Push-up Pin (bulk feeders only)....................................................5–8
5.1.4 Tape End Detection.....................................................................5–10
5.1.5 Cutting Waste Tape.....................................................................5–13
5.1.6 Tape Feeder Lift Sensor..............................................................5–15
5.1.7 Nozzle Up/down Operation .........................................................5–15
5.1.8 Turning the Nozzle Vacuum Valve ON........................................5–18
5.2 Station 2..................................................................................................5–21
5.3 Station 3..................................................................................................5–22
5.4 Station 4..................................................................................................5–25
5.5 Station 5..................................................................................................5–27
5.6 Station 6..................................................................................................5–28
5.7 Station 7..................................................................................................5–33
5.7.1 Nozzle Up/down Stroke...............................................................5–33
5.7.2 Turning the Valve ON/OFF..........................................................5–35
5.8 Station 8..................................................................................................5–37
5.9 Station 9..................................................................................................5–37
5.9.1 Nozzle Vertical Position Check....................................................5–37
5.9.2 Holder A Check...........................................................................5–39
5.10 Station 10................................................................................................5–40
5.10.1 Throwing Away Reject Parts.......................................................5–40
5.10.2 Nozzle Pre-switch Check ............................................................5–41
5.11 Station 11.................................................................................................5–43
5.12 Station 12................................................................................................5–44
5.12.1 Nozzle Switch Check...................................................................5–44
5.12.2 Valve Return Mechanism ............................................................5–45
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CP IV-3 Maintenance
Contents
6. Placing Heads ...............................................................................6–1
6.1 How to Remove the Holder.......................................................................6–1
6.1.1 Removal........................................................................................6–1
6.1.2 Attachment....................................................................................6–2
6.2 How to Remove the Nozzle......................................................................6–3
6.2.1 Removal........................................................................................6–3
6.2.2 Attachment....................................................................................6–3
6.3 Nozzle Categories ....................................................................................6–4
7. The Device Tables.........................................................................7–1
7.1 Device Table Configuration.......................................................................7–1
7.2 Preventing Device Table Collisions...........................................................7–3
8. Board Conveyance Adjustment...................................................8–1
9. XY Table.........................................................................................9–1
10.Cam Box ......................................................................................10–1
10.1 Schematic Diagram and Parts of the Cam .............................................10–1
10.2 The Workings of the Cam.......................................................................10–2
10.2.1 The Nine Cams ...........................................................................10–2
10.2.2 The Index Cam............................................................................10–3
10.2.3 The Cylinder Cam .......................................................................10–3
10.3 Synchronizing the Cam Axes..................................................................10–4
10.4 Adjusting the Tension on the Timing Belt................................................10–9
10.5 Adjusting the Dogs in the Cam Box......................................................10–10
10.6 Cam Lever Stopper Adjustment............................................................10–11
10.6.1 Station 1 Cam Lever Stopper Adjustment.................................10–12
10.6.2 Stations 3, 7 and 11 Cam Lever Stopper Adjustment ...............10–13
11. Servo Amplifiers..........................................................................11–1
11.1 Servo Amplifier Types and Locations......................................................11–1
11.2 Display During Servo Amp Malfunction ..................................................11–2
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CP IV-3 Maintenance