FX-3R_（操作手册.管理员）OperationManual2_Rev00_C.pdf - 第10页
操作手册 II 5-5 消耗品一览表 ············································································································· 5- 40 5-6 推荐定期更换用的零部件 ·····································································…
操作手册 II
4-6-2 基板的故障诊断 ...............................................................................................4-108
4-6-3 个别诊断..........................................................................................................4-109
4-6-4 过滤器弄脏检查 ...............................................................................................4-110
4-6-5 激光弄脏检查...................................................................................................4-112
4-6-6 ATC 滑板开闭检查............................................................................................4-114
4-7 自动校准····················································································································4-116
4-7-1 概要.................................................................................................................4-116
4-7-2 设置组 .............................................................................................................4-117
4-8 其它 ···························································································································4-122
4-8-1 记录工具（Log Tool） .....................................................................................4-122
4-8-2 自动取得记录功能 ...........................................................................................4-123
4-8-3 停电对策..........................................................................................................4-125
第 5 章 日常检查 ..................................................................................................... 5-1
5-1 日常检查项目一览 ········································································································5-1
5-2 各部分的检查 ···············································································································5-2
5-2-1 气压...................................................................................................................5-2
5-2-2 真空泵压力 ........................................................................................................5-3
5-2-3 主线过滤器（选购项） ......................................................................................5-8
5-2-4 管道及接头 ........................................................................................................5-9
5-2-5 各单元气缸 ........................................................................................................5-9
5-2-6 空气过滤器（LNC60 贴片头） ........................................................................5-15
5-2-7 传送带 .............................................................................................................5-16
5-2-8 传送滑轮 ..........................................................................................................5-17
5-2-9 气弹簧 .............................................................................................................5-18
5-2-10 挡片...............................................................................................................5-19
5-2-11 电缆、插头.....................................................................................................5-20
5-2-12 清理废料带 ....................................................................................................5-21
5-3 清扫···························································································································5-22
5-3-1 XY 轴直动单元.................................................................................................5-22
5-3-2 X 轴 CB 支撑 L/R_S........................................................................................5-23
5-3-3 各种传送传感器 ...............................................................................................5-24
5-3-4 CAL 块.............................................................................................................5-25
5-3-5 激光校准传感器（LNC60 贴片头） .................................................................5-26
5-3-6 吸嘴.................................................................................................................5-27
5-3-7 吸嘴外圈 ..........................................................................................................5-29
5-3-8 ATC 单元 .........................................................................................................5-30
5-3-9 送料器台架 ......................................................................................................5-30
5-3-10 统一更换台车（选购项） ...............................................................................5-31
5-3-11 CVS（元件验证系统）（选购
项） ..................................................................5-32
5-3-12 OCC（偏光滤光片） .....................................................................................5-32
5-3-13 风扇马达过滤器 .............................................................................................5-33
5-3-14 Y 轴（侧面）滚轮运行面 ...............................................................................5-34
5-4 注油···························································································································5-35
5-4-1 XY 轴直动单元.................................................................................................5-35
5-4-2 传送螺旋轴（轴）............................................................................................5-36
5-4-3 传送导轴 ..........................................................................................................5-36
5-4-4 线性导轨 ..........................................................................................................5-36
5-4-5 基板挡块部 ......................................................................................................5-37
5-4-6 滚珠丝杠和花键轴（贴片头部） ......................................................................5-37
5-4-7 支撑台 .............................................................................................................5-38
5-4-8 统一更换台（选购项） ....................................................................................5-39
操作手册 II
5-5 消耗品一览表 ·············································································································5-40
5-6 推荐定期更换用的零部件 ···························································································5-41
第 6 章 操作故障的排除方法....................................................................................6-1
6-1 贴片偏移 ························································································································6-1
6-1-1 整个基板发生贴片偏移（每个基板都反复出现） .................................................6-1
6-1-2 整个基板的贴片不齐（每个基板的偏移方式各不相同） ......................................6-2
6-1-3 使基板的一部分发生贴片偏移..............................................................................6-3
6-1-4 仅特定的元件发生贴片偏移 .................................................................................6-4
6-1-5 贴片角度偏差.......................................................................................................6-5
6-2 元件吸取错误·················································································································6-6
6-3 激光识别（元件识别）错误 ···························································································6-7
6-4 吸嘴装卸错误·················································································································6-8
6-5 标记（BOC 标记、IC 标记）识别错误···········································································6-9
6-6 其它错误 ······················································································································6-10
操作手册 II
1-1
第 1 章 设备概要
1-1 前言
高速模块贴片机 FX-3R 是继承了 KE 系列构筑的模块概念灵活性能的芯片贴片机。
本设备设有 2 个贴片站点，每个站点由 6 连贴片轴的 2 个贴片头交替进行吸取和贴片。
X-Y 龙门台架结构采用线性电动机驱动，合理地实现了高速节拍贴片。
本机主要用于贴装小型芯片元件，通常情况下与 KE 系列的通用贴片机下游机器构成生产线。
通过组合的生产支援系统「IS」（智能车间解决方案），对 JUKI 贴片机及点胶机上与生产相关的各
种业务和信息，以车间（＝制造现场）为单位进行涵盖管理、优化，实现整体车间的生产性、制造
品质的提高，提高效率、降低成本。
※ 有关「IS」的详细功能，请参见『IS 使用说明书』。
1-2 优点
◆有 2 个贴片站点，且各站点配备有前、后 2 台贴片头。前、后贴片头交替进行吸取和贴片，
实现了高速贴片。
◆X / Y 轴由线性伺服电动机构成，实现了同级最高节奏的同时确保了无噪音。
◆为增加同时吸取的元件数，实现高速度，各贴片头设有 6 根贴片轴，继承已有定评的、
・
各轴独立的Ｚ
θ
控制方式，实现了高精度贴片。
◆标准设备装备真空泵，减少压缩空气消耗量，提高了吸取元件的稳定性。
◆备有 L-Wide 基板（510mm×360mm）选项，可对应大型显示器基板等的生产。
另外，XL 规格还可对应到大型的 610mm x 560mm。
而且，通过追加对应长尺寸基板选购项，可将Ｘ方向的对应尺寸扩展到 800mm。
◆采用叠加画面功能，在主显示器显示摄像机画面，可一边看画面一边进行示教操作。
◆配备位置校正摄像机、高度测量装置、送料器统一准备功能（选购项），把准备作业的停机
时间缩短到最低限度，实现了设备的高运转率。
◆可通过标准摄像机（OCC）检测出坏板标记。
◆为防止元件挂错位导致的贴片错误，配备了防止元件误装系统（Intelli SCS）。（选购项）
◆在送料器部安装 LED 显示的指示器（送料器位置指示器：FPI），生产时可发出“元件用完
通知”、“元件剩余量警告”，利于提高更换元件的操作效率。(选购项)
◆贴片机具有识别贴片位置偏移和自动校正功能（FCS:Flexible Calibration System）,
可以保持交货当时的贴片精度。(选购项)
◆采用 Windows XP 操作系统，容易操作。
◆可实时切换多种语言（日语、英语、汉语、韩语）。