KE-2070_80_80R_Operation_Manual2_Rev10_C.pdf - 第12页

操作手册 II 目录 5-4-7 统一更换台（选购项） ··················································································· 5-37 5-5 更换 UPS 蓄电池 ························································································…

操作手册 II 目录

4-6-2-3 贴片头偏差·························································································· 4-104

4-6-2-4 VCS 摄像机偏差 ················································································· 4-106

4-6-2-5 真空校准 ····························································································· 4-107

4-6-2-6 FCS（选购件）··················································································· 4-107

4-7 其它 ······················································································································· 4-108

4-7-1 记录工具（Log Tool） ················································································· 4-108

4-7-1-1 记录工具 ····························································································· 4-108

4-7-2 自动取得记录功能 ························································································ 4-109

4-7-2-1 取得出错的自动记录 ··········································································· 4-109

4-7-2-2 取得停机前的生产自动记录································································· 4-110

4-7-3 停电对策······································································································· 4-111

4-7-3-1 UPS（Uninterruptible Power Supplies、不间断电源装置、选项）····· 4-111

4-7-3-2 停电时的处理 ······················································································ 4-111

4-7-3-3 停电后的恢复措施（接通电源）·························································· 4-113

第 5 章维护··········································································································· 5-1

5-1 日常检查项目一览······································································································ 5-1

5-2 各部分的检查············································································································· 5-2

5-2-1 气压·················································································································· 5-2

5-2-2 选项过滤器 ······································································································· 5-3

5-2-3 管道及接头 ······································································································· 5-4

5-2-4 各单元汽缸 ······································································································· 5-4

5-2-5 空气过滤器（LNC60、IC 头共通）·································································· 5-7

5-2-6 传送带 ·············································································································· 5-8

5-2-7 传送滑轮··········································································································· 5-9

5-2-8 气弹簧 ·············································································································· 5-9

5-2-9 挡片················································································································ 5-10

5-2-10 电缆、插头 ··································································································· 5-11

5-2-11 真空泵（选购项） ························································································ 5-12

5-3 清扫 ························································································································· 5-19

5-3-1 XY 轴直动单元 ······························································································· 5-19

5-3-2 各种传送传感器······························································································ 5-20

5-3-3 CAL 块 ··········································································································· 5-20

5-3-4 激光校准传感器（LNC60/FMLA） ································································· 5-21

5-3-5 EPV61/62（吸取·贴片监视选购项） ························································ 5-23

5-3-6 VCS 单元 ······································································································· 5-24

5-3-7 吸嘴················································································································ 5-25

5-3-8 吸嘴外圈········································································································· 5-27

5-3-9 ATC 单元········································································································ 5-28

5-3-10 送料器台架 ··································································································· 5-28

5-3-11

统一更换台车（选购项）··············································································

5-29

5-3-12 CVS（元件检验系统）（选购项） ······························································· 5-30

5-3-13 OCC（偏光滤光片） ···················································································· 5-31

5-3-14 共面性传感器（选购项）·············································································· 5-31

5-3-15 负荷控制单元（选购项）·············································································· 5-32

5-3-16 风扇马达······································································································· 5-33

5-4 注油 ························································································································· 5-34

5-4-1 XY 轴直动单元 ······························································································· 5-34

5-4-2 传送螺旋轴（轴） ·························································································· 5-35

5-4-3 传送导轴········································································································· 5-35

5-4-4 基板挡块部 ····································································································· 5-35

5-4-5 滚珠丝杠和花键轴（贴片头部）····································································· 5-36

5-4-6 支撑台 ············································································································ 5-37

操作手册 II 目录

5-4-7 统一更换台（选购项） ··················································································· 5-37

5-5 更换 UPS 蓄电池 ····································································································· 5-38

5-5-1 拆卸 UPS ······································································································· 5-38

5-5-2 更换蓄电池 ····································································································· 5-39

5-5-3 使用过的电池的处理······················································································· 5-40

5-6 消耗品一览表··········································································································· 5-41

5-7 推荐定期更换用的零部件························································································· 5-42

第 6 章操作故障的排除方法·················································································· 6-1

6-1 贴片偏移···················································································································· 6-1

6-1-1 整个基板发生贴片偏移（每个基板都反复出现）·············································· 6-1

6-1-2 整个基板的贴片不齐（每个基板的偏移方式各不相同） ··································· 6-2

6-1-3 使基板的一部分发生贴片偏移 ·········································································· 6-3

6-1-4 仅特定的元件发生贴片偏移 ·············································································· 6-4

6-1-5 贴片角度偏差 ··································································································· 6-5

6-2 元件吸取错误············································································································· 6-6

6-3 激光识别（元件识别）错误 ······················································································· 6-7

6-4 吸嘴装卸错误············································································································· 6-7

6-5 标记（BOC 标记、IC 标记）识别错误······································································· 6-8

6-6 图像识别错误············································································································· 6-9

6-7 其它错误·················································································································· 6-10

操作手册Ⅱ

1-1

第 1 章设备概要

1-1 前言

KE-2070 和 KE-2080 是 KE-2050R/KE-2060R 的后续机型，继承了以往构筑的模块化概念所具有的灵活

性，是经济性、可靠性、维护性与安全性得到进一步提高的逐片式新系列贴片机。

通过将 KE-2080R 追加到系列中，更加强化了面向大型元件的对应能力。

KE-2070/KE-2080/80R 可使用以往的 KE 系列所使用的元件供应装置（带状、管状、散装），以及生产

程序，利于降低引进成本，易于启用。

通过组合生产支援系统「IS」（智能车间解决方案）或「IFS-NX」（智能供料器系统），对 JUKI 贴片机及

点胶机上与生产相关的各种业务和信息，以车间（＝制造现场）为单位进行综合管理、优化，实现整体

车间的生产性、制造品质的提升，提高效率、降低成本。

※ 仍然适用以往的软件「HLC」（主线计算机）。

※ 有关「IS」的详细功能，请参见『IS 使用说明书』。

※ 有关「IFS-NX」的详细功能，请参见『IFS-NX 机器规格书』。

各种机型的特性

・

KE-2070 主要适用于小型芯片元件的高速贴片，可进行薄型芯片形状的元件和小型的 QFP、CSP、BGA

的高速贴片。通过追加吸取

・

贴片监视，使用在贴片头部位设置的摄像机，

・KE-2080 不但具备 KE-2070 的性能，也可实现大型的 QFP 及 CSP、BGA 等的 IC 贴片。

・KE-2080R 通过采用 FMLA（激光单元）取代 KE2080 的 IC 贴片头（图像识别专用）的 CDS

（光纤传感器），以及对

马达进行强化，提高了面向大型元件的对应能力。

・

各种机型均备有选购项 MNVC，可设置小型 QFP、BGA、CSP 等图像识别贴片。

・

元件的吸取、贴片时的状态进行摄影，可进行简易的检查。

1-2 特長

高精度·高速贴片

① 使用 6 个吸嘴可同时识别的激光校准传感器(LNC60)，可实现高速贴片。

② KE-2070/70C 由 LNC60 贴片头 6 个吸嘴构成， KE-2080/80R 由 LNC60 贴片头 6 个吸嘴 +

高精度 IC 贴片头，共 7 个吸嘴构成。

③ 各吸嘴轴的上下动作(Z 轴)、旋转动作(

轴)均采用独立的 AC 伺服马达，不受贴片模式影响，实

现了高速、高精度贴片。

④ 为了对更短距离进行有效的高速控制，X 轴与 Y 轴均采用了双马达同步控制。

⑤ 贴片机自身具有识别贴片位置偏移、自动校正功能（FCS:Flexible Calibration System）,

可保持交货当时的贴片精度。(选购项)

实效节拍提高

① 矩阵配置的工具自动更换装置(ATC)，可同时更换 6 贴片头的吸嘴。

② IN/OUT 缓冲的传送马达使用步进电动机，可实现独立的速度控制。

省空间

① 作为逐片式贴片机，在同系列中，最节省空间。

② 与以往机型比较，地面至设备外罩顶部的高度降低了 110mm（传送高度为 900mm 时），

扩大了整个生产线的视野。