Specification SIPLACE X-Series规格说明书2.pdf - 第44页

44 SIPLACE Software Suite SIPLACE Station Software Software Version 705 With SMART GUI The interface between the operator and the place ment machine has be en enhance d with a range of advanced functions. Ho wever, the e…

SIPLACE Software Suite

SIPLACE Station Software

General

Individual measured data

The individual measured

data determined by the

SIPLACE 705 station soft-

ware (measurement con-

texts) can be saved at the

station. This can be made

contingent upon the following

conditions (Vision measure-

ment options):

1. Component cannot be

measured and measured

data (measurement con-

texts) should be saved.

This measured data can

then be used for fine-tun-

ing during a subsequent

analysis. As with other

optical inspection sys-

tems, pseudo-errors can

then be distinguished

from real errors, thus

allowing the affected

package form to then be

optimized to suit the spe-

cific application.

2. Vision measurement

reports should always be

produced at the same

time for this component.

If there is any doubt

about the quality of the

component, the vision

reports for all compo-

nents can be produced at

the same time.

3. The machine should stop

as soon as a vision error

occurs for components.

If it is essential to avoid

rejected components

because the compo-

nents are very expensive,

for example, this option

may be used to correct all

measuring errors that

occurred without a single

component being

rejected. The machine

stops with the component

in front of the camera so

that the component can

be checked.

In addition, pick-up and

placement positions can be

approached with the PCB

camera for checking. This

means that a one hundred

percent placement check

can be carried out inside the

machine.

Teaching components

Package forms that are not

included in the standard

package form library may be

created using the SIPLACE

Pro offline programming sys-

tem with the aid of data

sheets or using the offline

vision teach station with a

sample component.

Alternatively a package form

may be identified incomplete

and presented to the station

as such. The description can

be finished on the line after

the first pick-up operation.

After the description, a

robustness analysis can be

carried out at the station.

This will ensure that the com-

ponent will always be

detected reliably, even with

different frames.

You can also program the

placement positions on the

board in the station software.

This software provides

advanced support functions

which allow you, for

example, to combine images

from the PCB camera with

data from the placement pro-

gram. This boosts the pro-

ductivity significantly for

production environments

with frequent new production

introductions or product

changeovers.

The SIPLACE station soft-

ware makes users’ daily

work much easier.

Many other features of the

station software make users’

daily work easier and thus

optimize the processes in

SMT production.

• Calibration operations are

fully integrated into the

software

• Self-healing nozzles and

feeder modules

• Cycle self-determination

by feeder modules

• Alarms - Everything at a

glance

• FaceDown recognition

• Direct access to board

conveyor functions, such

as Nonstop board trans-

port

SIPLACE Software Suite

SIPLACE Station Software

Software Version 705 With SMART GUI

The interface between the

operator and the placement

machine has been enhanced

with a range of advanced

functions. However, the

existing navigation system

with "graphical soft buttons"

on the touchscreen and the

arrangement of these but-

tons has been kept, so that

users accustomed to older

versions will find their way

around the new version with

no trouble.

The changes are in detail:

• Addition of "Smart GUI" for

inexperienced users

• Second icon-based navi-

gation bar on the right side

of the screen for fast,

direct access to other

menu levels

• To prevent confusion dur-

ing frequent changes

between different main

menus, the machine

always returns to the last

view visited

• Comprehensive and pow-

erful assistants for user-

guided programming of

pickup positions, compo-

nents shapes and place-

ment positions.

• Operator Guidance: In the

event of an error, the user

is guided to the required

menu item.

• Quick, direct access to

vision data

SIPLACE Smart GUI

One of the most important

new features is the SIPLACE

Smart GUI. This is designed

to help inexperienced users

familiarize with the software

quickly and easily. In normal

mode, the machine will only

show the basic information

needed:

• Product/recipe name

• Setup code

• Number of boards already

produced

Animation videos as

advanced assistants

In the event of a fault, the

machine shows the user a

selection of one to four ani-

mated videos illustrating the

possible cause of the prob-

lem. These guide the user

step-by-step through the

troubleshooting process. The

animation can be stopped

whenever needed and

repeated either in part or as a

whole.

These "video assistants"

have been designed so that

the Smart GUI usually covers

over 95% of all malfunctions

which could occur during

normal operation.

Simple user guidance and

fast direct access

The SIPLACE station soft-

ware GUI therefore provides

"the best of both worlds":

simple user guidance, ideal

for new users, and direct

access to all the "bits and

bytes" for experts.

Users can switch over

between the Smart GUI and

the existing Expert GUI

whenever needed and with

no delay, using a soft button

always shown in the station

software main menu. If need

be, access to key parame-

ters can be managed via

passwords.

The new SIPLACE station

software not only actively

manages quick and reliable

troubleshooting but also

offers a great way to intro-

duce new users more quickly

to advanced tasks without

overchallenging them in the

beginning.

SIPLACE Software Suite

SIPLACE Random Setup

The SIPLACE Random

Setup software simplifies

the processes of creating a

setup at the preliminary

setup location and changing

the setup on a SIPLACE line.

In contrast to the existing

setup method in which the

feeder modules and compo-

nents have to be set up pre-

cisely on the specified tracks

of a component changeover

table, Random Setup allows

you to set up feeder modules

and components on any

component table tracks

within a line.

This concept is based on the

interaction between the

unique assignment of com-

ponents on the modules and

the “intelligence” of the Ran-

dom Setup software.

SIPLACE Random Setup

increases productivity, par-

ticularly under the following

production conditions:

• Low-volume production

with a large mix and lots of

product changes

• Production with lots of new

product introductions

(NPI) or rush jobs

• Production with high flexi-

bility and rapid product

changes are required

Benefits for the customer

Using SIPLACE Random

Setup will benefit you as a

customer. For example, you

will no longer have to sort

components by component

table specification and track,

which will make it much

faster to set up the compo-

nents at the preliminary

setup location. Feeder mod-

ules can now be set up on

any track of a component

changeover table and at any

locations within a line.

It is also possible to add

reserve tracks without editing

the setup. A future version of

SIPLACE Random Setup will

also allow alternative tracks

to be set up while production

is running.

In Split Table mode, you

can prepare a new setup on

the machine while production

continues on the line. This

floating changeover strat-

egy will shorten line down-

times. You will also reduce

investment costs as no addi-

tional component trolleys are

needed for the setup change.

Only the feeder modules on

the component changeover

tables are replaced.