Specification SIPLACE X-Series规格说明书2.pdf - 第45页

45 SIPLACE Software Suite SIPLACE Random Setup The SIPLACE Random Setup softwa re simplifies the processes of creating a setup at the preliminary setup location and changing the setup on a SIPLACE line. In contrast to th…

SIPLACE Software Suite

SIPLACE Station Software

Software Version 705 With SMART GUI

The interface between the

operator and the placement

machine has been enhanced

with a range of advanced

functions. However, the

existing navigation system

with "graphical soft buttons"

on the touchscreen and the

arrangement of these but-

tons has been kept, so that

users accustomed to older

versions will find their way

around the new version with

no trouble.

The changes are in detail:

• Addition of "Smart GUI" for

inexperienced users

• Second icon-based navi-

gation bar on the right side

of the screen for fast,

direct access to other

menu levels

• To prevent confusion dur-

ing frequent changes

between different main

menus, the machine

always returns to the last

view visited

• Comprehensive and pow-

erful assistants for user-

guided programming of

pickup positions, compo-

nents shapes and place-

ment positions.

• Operator Guidance: In the

event of an error, the user

is guided to the required

menu item.

• Quick, direct access to

vision data

SIPLACE Smart GUI

One of the most important

new features is the SIPLACE

Smart GUI. This is designed

to help inexperienced users

familiarize with the software

quickly and easily. In normal

mode, the machine will only

show the basic information

needed:

• Product/recipe name

• Setup code

• Number of boards already

produced

Animation videos as

advanced assistants

In the event of a fault, the

machine shows the user a

selection of one to four ani-

mated videos illustrating the

possible cause of the prob-

lem. These guide the user

step-by-step through the

troubleshooting process. The

animation can be stopped

whenever needed and

repeated either in part or as a

whole.

These "video assistants"

have been designed so that

the Smart GUI usually covers

over 95% of all malfunctions

which could occur during

normal operation.

Simple user guidance and

fast direct access

The SIPLACE station soft-

ware GUI therefore provides

"the best of both worlds":

simple user guidance, ideal

for new users, and direct

access to all the "bits and

bytes" for experts.

Users can switch over

between the Smart GUI and

the existing Expert GUI

whenever needed and with

no delay, using a soft button

always shown in the station

software main menu. If need

be, access to key parame-

ters can be managed via

passwords.

The new SIPLACE station

software not only actively

manages quick and reliable

troubleshooting but also

offers a great way to intro-

duce new users more quickly

to advanced tasks without

overchallenging them in the

beginning.

SIPLACE Software Suite

SIPLACE Random Setup

The SIPLACE Random

Setup software simplifies

the processes of creating a

setup at the preliminary

setup location and changing

the setup on a SIPLACE line.

In contrast to the existing

setup method in which the

feeder modules and compo-

nents have to be set up pre-

cisely on the specified tracks

of a component changeover

table, Random Setup allows

you to set up feeder modules

and components on any

component table tracks

within a line.

This concept is based on the

interaction between the

unique assignment of com-

ponents on the modules and

the “intelligence” of the Ran-

dom Setup software.

SIPLACE Random Setup

increases productivity, par-

ticularly under the following

production conditions:

• Low-volume production

with a large mix and lots of

product changes

• Production with lots of new

product introductions

(NPI) or rush jobs

• Production with high flexi-

bility and rapid product

changes are required

Benefits for the customer

Using SIPLACE Random

Setup will benefit you as a

customer. For example, you

will no longer have to sort

components by component

table specification and track,

which will make it much

faster to set up the compo-

nents at the preliminary

setup location. Feeder mod-

ules can now be set up on

any track of a component

changeover table and at any

locations within a line.

It is also possible to add

reserve tracks without editing

the setup. A future version of

SIPLACE Random Setup will

also allow alternative tracks

to be set up while production

is running.

In Split Table mode, you

can prepare a new setup on

the machine while production

continues on the line. This

floating changeover strat-

egy will shorten line down-

times. You will also reduce

investment costs as no addi-

tional component trolleys are

needed for the setup change.

Only the feeder modules on

the component changeover

tables are replaced.

Maximum Quality in Production

Maximum quality in pro-

duction

The SIPLACE X-series not

only provides market-leading

machine quality; it also guar-

antees maximum product

quality through a combina-

tion of the following features:

100% placement process

control

The SIPLACE X-series has

various control mechanisms

as standard that guarantee

maximum placement reliabil-

ity. For example, sensors

check whether the compo-

nent was picked up or set

down correctly. The compo-

nent set-down forces are

checked, and differences in

height during pick-up and

any bumps on the PCB dur-

ing placement are compen-

sated.

Digital vision inspection

The digital vision system

guarantees extremely fast

and reliable component rec-

ognition, while being very

simple to use. The system

identifies each individual

component from its shape

and color. Using different illu-

mination and brightness lev-

els, almost every package

form can be easily detected.

The system also stores

images of the components,

known as “vision dumps”.

These show which compo-

nents were rejected. As a

result, errors can be detected

earlier when introducing new

products, thus increasing

process reliability. The vision

dumps also provide good

negotiation tools if defective

components are supplied.

Intelligent software for set-

up verification

SIPLACE X-series set-ups

are verified on the compo-

nent roll and by the intelligent

SIPLACE X feeder modules

with reference to the bar-

code. This helps to avoid set-

up errors. This network of

tests considerably lowers

dpm rates and increases the

first pass yield.