TR7600 SIII_Series_Maintenance_en_v_2_0_3.pdf - 第6页
Test Research, Inc. ii TR7600 SI II Series User Guide – Maintenance Contents 1 I NTRODUCTION ______ _____ _____ ______ ______ ______ ______ ____ ____ 1 1.1 Front View of the Sy stem ..... ...... .... ..... ...... ..... .…
Test Research, Inc.
TR7600 SIII Series User Guide – Maintenance i
WARNING: Risk of electric shock and mechanical injury. Only fully
trained persons should be allowed to take part in the installation
process.
WARNING: Do not reach in the machine when it is operating.
WARNING: When TRI created the test system software CD, it
contained no known viruses. The software on the TRI CD was checked
by the latest anti-virus software before being copied to the disk.
Customers should use a good, up-to-date virus checker on this TRI
software, and any other file you import from an outside source before
using the software. Please also ensure your virus checker’s data files
are up to date.
Test Research, Inc.
ii TR7600 SIII Series User Guide – Maintenance
Contents
1
I
NTRODUCTION
________________________________________________ 1
1.1 Front View of the System ................................................................................... 2
1.2 Enlarged View of the Control Panel ................................................................... 3
1.3 Rear View of the System ................................................................................... 4
1.4 Interior View of the System ................................................................................ 5
1.5 Upper X-Y Table................................................................................................. 6
1.6 Lower X-Y Table................................................................................................. 6
1.7 Left Side View of the System ............................................................................. 7
1.8 Right Side View of the System........................................................................... 8
2
S
AFETY
L
ABEL
________________________________________________ 9
2.1 Introduction of Safety Labels ............................................................................. 9
2.2 Position of Safety Labels ................................................................................. 11
3
W
ARM
U
P
___________________________________________________ 13
4
D
AILY
M
AINTENANCE
__________________________________________ 20
4.1 Check Main Power and All Cables Connection ............................................... 20
4.2 Test Signal Tower ............................................................................................ 21
4.3 Check Emergency Stop ................................................................................... 22
4.4 Check Interior Safety Lock ............................................................................... 22
4.5 Check the Gate Movement .............................................................................. 23
4.6 Check Back Fans Operating ............................................................................ 23
4.7 Clean Front Cover Screen ............................................................................... 24
4.8 Clear Objects inside Machine .......................................................................... 24
4.9 Check Environment .......................................................................................... 25
5
W
EEKLY
M
AINTENANCE
________________________________________ 26
5.1 Check Motor and Sensor Connections ............................................................ 26
5.2 Clean Conveyor Belt and Wheels .................................................................... 26
5.3 Clean Water Container of Air Control Valve .................................................... 27
5.4 Check Pressure of the Main Air Control Valve ................................................ 27
5.5 Check the Key Switch Process ........................................................................ 28
5.6 Clean Flux on Conveyor................................................................................... 28
5.7 Clean Accumulate Lubricant ............................................................................ 28
6
M
ONTHLY
M
AINTENANCE
_______________________________________ 29
Test Research, Inc.
TR7600 SIII Series User Guide – Maintenance iii
6.1 Clean and Test All Sensors ............................................................................. 29
6.2 Lubricate Conveyor, Ball Screws and Linear Guides ...................................... 29
6.3 Clean Back Fans .............................................................................................. 31
6.4 Clean Main PC Dust Filter and Fan ................................................................. 31
6.5 Clean LCD Monitor ........................................................................................... 31
7
Q
UARTERLY
M
AINTENANCE
______________________________________ 32
7.1 Clean and Lubricate X-Y Tables ...................................................................... 32
Tools ................................................................................................ 32
7.1.1
Location of Grease Nipples ............................................................ 33 7.1.2
Ground Surface Maintenance ......................................................... 38 7.1.3
Tools Assembly ............................................................................... 38 7.1.4
Clean And Lubrication Process for Each Axis ................................ 40 7.1.5
Clean And Lubrication Process for Each Supportive Axes ............ 40 7.1.6
7.2 Check Conveyor Belt Elasticity ........................................................................ 41
7.3 Check Conveyor Spring and Lubricate ............................................................ 42
8
H
ALF
-Y
EAR
M
AINTENANCE
______________________________________ 43
8.1 Clean Fans inside Main PC ............................................................................. 43
8.2 Lubricate Clipping Pneumatic Cylinder ............................................................ 43
8.3 Change Conveyor Belt ..................................................................................... 43
9
A
NNUAL
M
AINTENANCE
_________________________________________ 46
10
A
PPENDICES
__________________________________ !
10.1 Daily, Weekly and Monthly Maintenance Record ............................................ 47
10.2 Quarterly, Half-Yearly and Annually Maintenance Record ............................. 48