TR7600 SIII_Series_Maintenance_en_v_2_0_3.pdf - 第7页
Test Research, Inc. TR7600 SII I Series User G uide – Maintenance iii 6.1 Clean and Tes t All Sensors .... ....... ......... ...... .... ..... ...... ..... .... ....... .... ...... ..... .... . 29 6.2 Lubricate Conveyor,…
Test Research, Inc.
ii TR7600 SIII Series User Guide – Maintenance
Contents
1
I
NTRODUCTION
________________________________________________ 1
1.1 Front View of the System ................................................................................... 2
1.2 Enlarged View of the Control Panel ................................................................... 3
1.3 Rear View of the System ................................................................................... 4
1.4 Interior View of the System ................................................................................ 5
1.5 Upper X-Y Table................................................................................................. 6
1.6 Lower X-Y Table................................................................................................. 6
1.7 Left Side View of the System ............................................................................. 7
1.8 Right Side View of the System........................................................................... 8
2
S
AFETY
L
ABEL
________________________________________________ 9
2.1 Introduction of Safety Labels ............................................................................. 9
2.2 Position of Safety Labels ................................................................................. 11
3
W
ARM
U
P
___________________________________________________ 13
4
D
AILY
M
AINTENANCE
__________________________________________ 20
4.1 Check Main Power and All Cables Connection ............................................... 20
4.2 Test Signal Tower ............................................................................................ 21
4.3 Check Emergency Stop ................................................................................... 22
4.4 Check Interior Safety Lock ............................................................................... 22
4.5 Check the Gate Movement .............................................................................. 23
4.6 Check Back Fans Operating ............................................................................ 23
4.7 Clean Front Cover Screen ............................................................................... 24
4.8 Clear Objects inside Machine .......................................................................... 24
4.9 Check Environment .......................................................................................... 25
5
W
EEKLY
M
AINTENANCE
________________________________________ 26
5.1 Check Motor and Sensor Connections ............................................................ 26
5.2 Clean Conveyor Belt and Wheels .................................................................... 26
5.3 Clean Water Container of Air Control Valve .................................................... 27
5.4 Check Pressure of the Main Air Control Valve ................................................ 27
5.5 Check the Key Switch Process ........................................................................ 28
5.6 Clean Flux on Conveyor................................................................................... 28
5.7 Clean Accumulate Lubricant ............................................................................ 28
6
M
ONTHLY
M
AINTENANCE
_______________________________________ 29
Test Research, Inc.
TR7600 SIII Series User Guide – Maintenance iii
6.1 Clean and Test All Sensors ............................................................................. 29
6.2 Lubricate Conveyor, Ball Screws and Linear Guides ...................................... 29
6.3 Clean Back Fans .............................................................................................. 31
6.4 Clean Main PC Dust Filter and Fan ................................................................. 31
6.5 Clean LCD Monitor ........................................................................................... 31
7
Q
UARTERLY
M
AINTENANCE
______________________________________ 32
7.1 Clean and Lubricate X-Y Tables ...................................................................... 32
Tools ................................................................................................ 32
7.1.1
Location of Grease Nipples ............................................................ 33 7.1.2
Ground Surface Maintenance ......................................................... 38 7.1.3
Tools Assembly ............................................................................... 38 7.1.4
Clean And Lubrication Process for Each Axis ................................ 40 7.1.5
Clean And Lubrication Process for Each Supportive Axes ............ 40 7.1.6
7.2 Check Conveyor Belt Elasticity ........................................................................ 41
7.3 Check Conveyor Spring and Lubricate ............................................................ 42
8
H
ALF
-Y
EAR
M
AINTENANCE
______________________________________ 43
8.1 Clean Fans inside Main PC ............................................................................. 43
8.2 Lubricate Clipping Pneumatic Cylinder ............................................................ 43
8.3 Change Conveyor Belt ..................................................................................... 43
9
A
NNUAL
M
AINTENANCE
_________________________________________ 46
10
A
PPENDICES
__________________________________ !
10.1 Daily, Weekly and Monthly Maintenance Record ............................................ 47
10.2 Quarterly, Half-Yearly and Annually Maintenance Record ............................. 48
Test Research, Inc.
iv TR7600 SIII Series User Guide – Maintenance
Figures
Figure 1: Front View.......................................................................................................... 2
Figure 2: Enlarged View of the Control Panel .................................................................. 3
Figure 3: Rear View .......................................................................................................... 4
Figure 4: Interior View ....................................................................................................... 5
Figure 5: Upper X-Y Table ................................................................................................ 6
Figure 6: Lower the X-Y Table .......................................................................................... 6
Figure 7: Left Side View .................................................................................................... 7
Figure 8: Right Side View ................................................................................................. 8
Figure 9: X-Ray Caution ................................................................................................... 9
Figure 10: X-Ray Hazard Caution .................................................................................... 9
Figure 11: Radiation Area ................................................................................................. 9
Figure 12: Electrical Danger ........................................................................................... 10
Figure 13: Electrical Warning ......................................................................................... 10
Figure 14: Mechanical Warning ...................................................................................... 10
Figure 15: X-Ray Warning Labels/Front Door ................................................................ 11
Figure 16: X-Ray Warning Label/Rear Door .................................................................. 11
Figure 17: X-Ray Warning Label/Right Gate .................................................................. 12
Figure 18: Mechanical Warning/Left and Right Gates ................................................... 12
Figure 19: Input Marking ................................................................................................. 12
Figure 20:XrayWarmUp.log ............................................................................................ 13
Figure 21: Properties ...................................................................................................... 13
Figure 22: Target ............................................................................................................ 14
Figure 23: WarmUp.ini .................................................................................................... 14
Figure 24: Manual warm up ............................................................................................ 15
Figure 25: Set scan information ...................................................................................... 16
Figure 26: Set scan info Dialog ...................................................................................... 16
Figure 27: Warm up button ............................................................................................. 16
Figure 28: Warm up button ............................................................................................. 17
Figure 29: Click to dismiss Overload .............................................................................. 18
Figure 30: XrayRampUp.ini ............................................................................................ 19
Figure 31: Main Power Cable Checking ......................................................................... 20
Figure 33: Main Program/HMI Window .......................................................................... 21
Figure 34: Select Test Item/ Light Buzzer ...................................................................... 21
Figure 35: Signal Tower Checking/Red/Yellow/Green .................................................. 21
Figure 36: Emergency Stop Checking ............................................................................ 22
Figure 37: Safety Lock Position ...................................................................................... 22
Figure 38: Emergency Stop ............................................................................................ 23
Figure 39: Left and Right Gate Motion Checking ........................................................... 23
Figure 40: Front Window Checking and Cleaning ......................................................... 24
Figure 41: Inside Machine/X-ray Tube & Conveyor ....................................................... 24