7OM-1603-006_w.pdf - 第139页
7OM-1603 4-8 Chapter 4 : 2. Maintenance Check List 2. Maintenance Check List The periodic maintenance items (inspection, cleaning, lubrication, etc.) are classied and described based on how frequently each item should b…
7OM-1603
Chapter 4 : 1. Outline of Maintenance
4-7
1111-001
1.3.1 Scrap Box Cleaning Intervals Example for Each Type of Tape
Feeder Type 8 mm Dual 12 / 16 mm
Tape Width
(mm)
8 12 16
Pithe (mm)
2 4 8
Thickness
(mm)
0.4 0.5 0.7 1.1 2.5 5
Material
Paper Emboss
Conditions
Calculated based on the High-Speed Head
(70000 CPH)
Calculated based on the
Multi-Functional Heads
(8 components / minute)
Cleaning
Intervals
12 Hr 5 Hr 3.5 Hr 2 Hr 1 Hr 24 Hr 18 Hr
Feeder Type 24 / 32 mm
Tape Width
(mm)
24 32
Pithe (mm)
16
Thickness
(mm)
5 10 16 5 10 16
Material
Emboss
Conditions
Calculated based on the Multi-Functional Heads (8 components / minute)
Cleaning
Intervals
6 Hr 3 Hr 2 Hr 4.5 Hr 2 Hr 1.5 Hr
Feeder Type 44 /56 mm 72 mm
Tape Width
(mm)
44 56 72
Pithe (mm)
28 36
Thickness
(mm)
5 10 16 5 10 16 5 10 16
Material
Emboss
Conditions
Calculated based on the Multi-Functional Heads (8 components / minute)
Cleaning
Intervals
2 Hr 1 Hr 30 Min 1.5 Hr 1 Hr 30 Min 1 Hr 30 Min 20 Min
T7D4
Note
(a) The description in the above table is just an example. Decide the cleaning
intervals based on which type of tape is actually used.
(b) After cleaning the scrap box, remove the cuttings on the cart and insert the
cleaned scrap box to the end.
7OM-1603
4-8
Chapter 4 : 2. Maintenance Check List
2. Maintenance Check List
The periodic maintenance items (inspection, cleaning, lubrication, etc.) are
classied and described based on how frequently each item should be performed.
Use the tables below as check lists.
Reference
Refer to "3. Maintenance Spots" for the spots to be maintained.
2.1 Daily Maintenance
Object Units
Inspection, Cleaning,
and Lubrication Spots
Work Grease Required Items Check
3.2.5
Traverse Cart
Upper Surface of Feeder
Base
Cleaning - Vacuum Cleaner, Rag
Scrap Box Cleaning - -
Reel Box Cleaning - Vacuum Cleaner
T7D6
2.2 Weekly Maintenance
Object Units
Inspection, Cleaning,
and Lubrication Spots
Work Grease Required Items Check
3.2.5
Traverse Cart
Groove on Feeder Base Cleaning ----- Vacuum Cleaner
3.2.5.1
Cutter Unit
Cutter Box Inside Cleaning - Vacuum Cleaner
Flat Ring Cleaning
T7D7
2.3 Monthly Maintenance
Object Units
Inspection, Cleaning,
and Lubrication Spots
Work Grease Required Items Check
3.2.1
Pallet
Pallet Inspection
and
Cleaning
- Rag and Visual
Inspection
T7D8
1109-004
7OM-1603
Chapter 4 : 2. Maintenance Check List
4-9
2.4 Quarterly Maintenance
Note
DE1
: DAPHNE EPONEX GREASE No. 1
NM1
: MOLYNOC GREASE AP1
Object Units
Inspection, Cleaning,
and Lubrication Spots
Work Grease Required Items Check
3.2.1
Pallet
Rails Inspection - Scale
Upper Surface Inspection - Scale
3.2.2
Elevator Unit
Ball Screw Lubrication DE1 Oiled Rag and Brush
Frame Lower Surface Inspection
and
Cleaning
Rag
Linear Guide Lubrication DE1 Oiled Rag, Brush and
Hand Grease Gun
Belt Inspection - Visual Inspection
3.2.3
Magazine Base
Cylinder Connection
Sections
Lubrication NM1 Oiled Rag, Syringe and
Nozzle (No.18)
3.2.4
Magazine
Rack Shutter Fulcrum
Section
Lubrication NM1 Oiled Rag, Syringe and
Nozzle (No.18)
3.2.5
Traverse Cart
Pallet Receiver Inspection - Visual Inspection
Linear Guide Lubrication DE1 Oiled Rag
Pallet Chuck Lubrication DE1 Oiled Rag
3.2.5.1
Cutter Unit
Linear Guide Lubrication DE1
T7D9
1109-003