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Portal PVA Revisio n H ( 2018 ) 4 of 93 6.7.1 FIS Client Mod e Screen ............................................................................. 28 6.7.2 FIS Client Message Screen .....................................…
Portal
PVA
Revision H (2018)
3 of 93
Table of Contents
1 Introduction ............................................................................................. 7
1.1 Document History ............................................................................................... 8
1.2 Safety .................................................................................................................. 9
1.3 System Description ........................................................................................... 11
1.4 Personal Protective Equipment ........................................................................ 11
1.5 PVA Portal Computer Requirements ................................................................ 12
1.5.1 Galil Controller Requirements .................................................................. 12
1.5.2 Security Software ...................................................................................... 12
1.6 Operator Skills ................................................................................................... 12
2 Installation, Upgrade, and Recovery ....................................................... 13
2.1 Install Portal Shell or Portal .............................................................................. 13
2.2 Upgrade Portal .................................................................................................. 13
2.3 Backup Portal .................................................................................................... 13
2.4 Restoring Portal ................................................................................................ 13
3 System Overview .................................................................................... 14
3.1 Software ............................................................................................................ 14
3.1.1 Portal ......................................................................................................... 14
3.1.2 PathMaster® ............................................................................................. 14
3.2 Teach Pendant .................................................................................................. 15
4 Portal Shell Overview ............................................................................. 16
4.1.1 Portal Shell Keyboard Shortcuts ............................................................... 17
5 Portal Overview ...................................................................................... 18
5.1 Cycle Stop Interface .......................................................................................... 19
5.2 Program Selection ............................................................................................. 20
6 Manual Mode ......................................................................................... 21
6.1 Device Selection ................................................................................................ 22
6.2 Conveyor Control .............................................................................................. 23
6.3 Board Locators .................................................................................................. 24
6.4 Run Mode .......................................................................................................... 25
6.5 PathMaster® ..................................................................................................... 26
6.6 SMEMA Status ................................................................................................... 27
6.7 FIS ...................................................................................................................... 28
Portal
PVA
Revision H (2018)
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6.7.1 FIS Client Mode Screen ............................................................................. 28
6.7.2 FIS Client Message Screen ........................................................................ 30
6.8 Vision ................................................................................................................. 31
6.8.1 Camera Window ....................................................................................... 31
6.8.2 Manual Mode Vision Window .................................................................. 32
6.8.3 Setup Tree Vision Options ......................................................................... 34
7 Auto Mode ............................................................................................. 35
8 Setup Mode ............................................................................................ 36
8.1 System ............................................................................................................... 36
8.2 Auto Purge/Solvent Cups Setup ........................................................................ 37
8.3 Flow Monitor (Optional) ................................................................................... 38
8.3.1 Priming the Flow Monitor ......................................................................... 38
8.3.2 Find the Correct Material Volume ............................................................ 39
8.3.3 Set the Material Volume Check ................................................................ 39
8.3.4 Auto Cycle Flow Error................................................................................ 40
8.3.5 Flow Monitor Calibration .......................................................................... 40
8.4 Needle Calibration ............................................................................................ 42
8.4.1 Standard Needle Calibration ..................................................................... 42
8.4.2 Operator Defined Needle Calibration ....................................................... 43
8.4.3 Sensor Defined Needle Calibration ........................................................... 43
8.5 Pump (Optional) ................................................................................................ 45
9 System Tabs ........................................................................................... 46
9.1 Product Image ................................................................................................... 46
9.1.1 Adding Product Images ............................................................................. 47
9.2 Process .............................................................................................................. 47
9.2.1 Product ...................................................................................................... 47
9.2.2 Process Pressure ....................................................................................... 48
9.2.3 Process Alarms .......................................................................................... 48
9.3 Terminal ............................................................................................................ 49
9.4 I/O ..................................................................................................................... 49
10 Operation ............................................................................................... 50
10.1 Startup Procedure ............................................................................................. 50
10.1.1 Portal Shell ................................................................................................ 51
10.1.2 Login to Portal ........................................................................................... 52
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10.2 Exhaust Verification .......................................................................................... 52
10.3 Machine Safety Check ....................................................................................... 53
10.4 Homing the Axes ............................................................................................... 54
10.5 Standby Position ............................................................................................... 55
10.6 Solvent Cups ...................................................................................................... 55
10.7 Shut Down Procedure ....................................................................................... 56
11 Portal Permissions .................................................................................. 58
11.1 To Add a User Account ...................................................................................... 60
11.2 To Modify User Accounts .................................................................................. 61
12 Portal Communications .......................................................................... 62
12.1 Communications ............................................................................................... 62
12.2 Primary Connection .......................................................................................... 63
12.3 Unsolicited Connection ..................................................................................... 64
13 DataView ............................................................................................... 65
13.1 Startup Log File ................................................................................................. 65
14 Part Manager ......................................................................................... 67
14.1 Part Selection Console ...................................................................................... 67
14.2 Recipe Manager ................................................................................................ 68
14.2.1 To Edit Part Name or Part ID ..................................................................... 69
14.2.2 To Edit a Property Field ............................................................................. 70
14.3 To Train A New Part .......................................................................................... 71
14.3.1 Train Part Faults ........................................................................................ 72
15 Quick Fid Inspection ............................................................................... 74
15.1 To Create a New Inspection .............................................................................. 74
15.2 Edit Inspection .................................................................................................. 76
15.3 Sandbox Mode .................................................................................................. 77
16 Fault Recovery ........................................................................................ 78
16.1 Recovering From Emergency Stop and Other Machine Errors ......................... 78
16.2 Low Material Level ............................................................................................ 80
16.3 Resetting the Exhaust Fan Overload Relay ....................................................... 81
16.4 Pneumatic Error Recovery Procedure ............................................................... 81
16.5 Run-Time Error Recovery Procedure ................................................................ 82
16.6 Position Error Recovery Procedure ................................................................... 83