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Page 20 TECHNICAL PUBLICATIONS T46230812 Rev . D DH Positioning System Assembly , P/T This Document Supports Assembly 46230812 Functional Description The dual X-Y positioning system contains the X and Y positioning table…

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Page 19
TECHNICAL PUBLICATIONS
DH Positioning System Assembly, P/T T46230812 Rev. D
This Document Supports Assembly 46230812
DET
NO.
ITEM NO. DESCRIPTION QTY U/M
151 17595002 COVER 1 EA
152 48216301 MOTOR,BRUSHLESS,DC,ENCODER 2 EA
153 48236102 RETAINER,BELLOW 2 EA
154 80015104 HEX JAM NUT 5/16-24 2 EA
155 44973301 BRACKET,SENSOR 2 EA
156 44460003 PROXIMITY SWITCH 2 EA
157 80002503 SFHS 8-32 X 5/8 6 EA
158 80010104 DOWEL, 1/4 X 7/8 4 EA
159 15179000 CLAMP,ENCODER 1 EA
160 48237501 BEARING,BALL,DOUBLE ROW 2 EA
161 10249101 SPRING 4 EA
162 80010407 SDP 7/16 X 1/2 4 EA
163 80010403 SDP 7/16 X 1 1/2 2 EA
164 80000607 SHCS 1/4-20 X 1 2 EA
165 80004909 SSSFP 10-32 X 1/2 1 EA
166 BLKE01071 CLAMP, 3/16 2 EA
167 80018807 FW 1/4 2 EA
168 48213801 PULLEY,MOTOR 2 EA
169 10457013 CLAMP,COLLAR 2 EA
170 48239901 SPACER 2 EA
171 18332000 SCREW, THUMB 2 EA
172 48236201 RETAINER,BEARING 2 EA
173 48395101 CABLE ASSY,LIMIT WIRE 1 EA
Page 20
TECHNICAL PUBLICATIONS
T46230812 Rev. D DH Positioning System Assembly, P/T
This Document Supports Assembly 46230812
Functional Description
The dual X-Y positioning system contains the X and Y positioning tables
which are actuated by the servo drive motors. When the motors receive a
signal they move the positioning system to predetermined coordinates
contained in the pattern program. Rotary encoders monitor the positioning
system location to ensure the positional accuracy. The X and Y tables mount
on the base and position the dual rotary tables.
Maintenance Concept
The following table defines the recommended Maintenance Concept for this
assembly. For a more detailed explanation of the Maintenance Concept and
its structure refer to the Prerequisite Information/Introduction module and the
periodic preventive maintenance as presented later in this document.
Maintenance Procedure
Recommended
Frequency
Minimum Skill
Requirement
Spares Kit
Required
Tool Kit
Required
Check rotary table squareness Weekly
Maintenance
Technician
No Yes
Check rotary table air motor drive
whee
l
Weekly
Maintenance
Technicia
n
No No
Lubricate the rotary table lock
assembl
y
Weekly
Maintenance
Technicia
n
No No
Flush and lubricate the X-Y ball
bushin
gs
Monthly
Maintenance
Technicia
n
No No
Clean and lubricate linear shafts Monthly
Maintenance
Technician
No No
Lubricate X-Y ball screws Monthly
Maintenance
Technician
No No
Disassemble, clean and lubricate
rotary table lock assy
Semiannually
Maintenance
Technician
No Yes
Prerequisite Information
See the Prerequisite Information/Introduction document for Adhesive
and Lubricant icon information and definitions.
Page 21
TECHNICAL PUBLICATIONS
DH Positioning System Assembly, P/T T46230812 Rev. D
This Document Supports Assembly 46230812
Adjustment Procedures
X-Y Axes Ball Bushing Preload Adjustments
Purpose:
The X and Y axis each have four ball bushings. The ball bushings are
located one in each corner of the table. The locations of these ball bushings
are shown below.
Comments:
Initially these adjustments are done at the factory. If the ball bushings must
be replaced, the bearing preload adjustment must be performed.
1. Power down the machine. Execute your site's Lockout/Tagout
procedure.
The machine must be powered down and your site's Lockout/Tagout
procedure executed during this procedure to ensure personal safety.
2. Before installing the threaded spring plunger, apply a light coat of
Loctite 222 to the threads of the spring plunger.
Do not allow the sealant to enter the spring plunger tip area. No curing
time is required when using this adhesive.
3. Thread the spring plunger screw slowly into the table in a clockwise
direction so the screw begins to engage the threads. Stop when
resistance is felt against the spring plunger screw.
4. While rotating the ball bushing so the screw aligns with the bushing
slot, turn the spring plunger screw in until it bottoms.
Do not force the spring plunger screw past the point at which it bottoms
or damage to the ball bushing and spring plunger occurs.
5. Back the spring plunger screw out one quarter turn.
6. Repeat steps 1 through 4 for the remaining seven ball bushings.
End of procedure.
Ball Bushing Locations
BALL
X-
Y-
BASE
BALL