JUKI RS-1 操作说明书_.pdf - 第10页
3-3- 9 传送停止挡块 ................................................. ........................................................................ 3- 29 3-4 消耗品列表 ...................................................................…
2-7 生产时的错误处理/暂停 .................................................................................................. 2-61
2-7-1 发生错误 ................................................................................................................................. 2-61
2-7-2 无元件 .................................................................................................................................... 2-65
2-7-3 标记识别错误 ......................................................................................................................... 2-68
2-7-4 打开安全盖（安全罩） ........................................................................................................... 2-71
2-7-5 供料器的插拔 ......................................................................................................................... 2-72
2-7-6 送料器浮动检测 ...................................................................................................................... 2-72
2-7-7 保护元件 ................................................................................................................................. 2-73
2-7-8 暂停时的无元件补满功能 ....................................................................................................... 2-75
2-7-9 生产开始时的检查 .................................................................................................................. 2-76
2-7-10 循环停止 ............................................................................................................................... 2-77
2-8 FCS（选购项） .............................................................................................................. 2-78
第
3
章
维护
.............................................................................................. 3-1
3-1 日常检查项目一览 ............................................................................................................ 3-1
3-1-1 气压、排水瓶 ........................................................................................................................... 3-3
3-1-2 真空泵压力 ............................................................................................................................... 3-4
3-1-3 管道及接头 ............................................................................................................................... 3-5
3-1-4 各单元气缸 ............................................................................................................................... 3-5
3-1-5 空气过滤器（LNC120-8 Head） .............................................................................................. 3-6
3-1-6 传送带 ...................................................................................................................................... 3-7
3-1-7 传送滑轮 ................................................................................................................................... 3-8
3-1-8 支撑板 ...................................................................................................................................... 3-8
3-1-9 垃圾箱 ...................................................................................................................................... 3-9
3-2 清扫 ................................................................................................................................ 3-10
3-2-1 XY 轴直动单元 ........................................................................................................................ 3-10
3-2-2 各种传送传感器 ....................................................................................................................... 3-11
3-2-3 CAL 块 .................................................................................................................................... 3-12
3-2-4 激光校准传感器 ...................................................................................................................... 3-13
3-2-5 高度测量装置(HMS) ............................................................................................................... 3-14
3-2-6 吸嘴 ........................................................................................................................................ 3-15
3-2-7 吸嘴外圈 ................................................................................................................................. 3-17
3-2-8 ATC 单元 ................................................................................................................................. 3-18
3-2-9 供料器台架 ............................................................................................................................. 3-18
3-2-10 OCC（偏光滤光片） ............................................................................................................ 3-19
3-2-11 VCS 单元 ............................................................................................................................... 3-20
3-2-12 风扇马达过滤器 .................................................................................................................... 3-21
3-2-13 切带刀刃 ............................................................................................................................... 3-22
3-3 注油 ................................................................................................................................ 3-23
3-3-1 XY 轴直动单元 ........................................................................................................................ 3-23
3-3-2 X/Y 轴滚珠丝杠 ....................................................................................................................... 3-24
3-3-3 传送螺旋轴 ............................................................................................................................. 3-25
3-3-4 传送导轴 ................................................................................................................................. 3-25
3-3-5 驱动轴 .................................................................................................................................... 3-25
3-3-6 滚珠丝杠和花键轴 .................................................................................................................. 3-26
3-3-7 支撑台 .................................................................................................................................... 3-27
3-3-8 切带刀刃 ................................................................................................................................. 3-28
3-3-9 传送停止挡块 ......................................................................................................................... 3-29
3-4 消耗品列表 ..................................................................................................................... 3-29
3-5 推荐定期更换部件 .......................................................................................................... 3-30
3-6 使用润滑油、油 .............................................................................................................. 3-30
3-7 定期更换零件更换方法 ................................................................................................... 3-31
3-7-1 切带单元的更换 ...................................................................................................................... 3-31
3-7-2 真空泵零件的更换 .................................................................................................................. 3-31
第
4
章
生产时的错误处理
/
暂停
................................................................ 4-1
4-1 发生错误........................................................................................................................... 4-1
4-2 发生时的概要 ................................................................................................................... 4-1
4-2-1 显示 .......................................................................................................................................... 4-2
4-2-2 跟踪 .......................................................................................................................................... 4-4
4-2-3 详细信息 ................................................................................................................................... 4-4
4-3 无元件 .............................................................................................................................. 4-5
4-3-1 发生时的概要 ........................................................................................................................... 4-5
4-3-2 显示 .......................................................................................................................................... 4-6
4-3-3 重新开始模式 ........................................................................................................................... 4-7
4-3-4 无元件时的跟踪 ........................................................................................................................ 4-8
4-4 标记识别错误 ................................................................................................................... 4-8
4-4-1 发生时的概要 ........................................................................................................................... 4-8
4-4-2 显示 .......................................................................................................................................... 4-9
4-4-3 选择重新生产 ......................................................................................................................... 4-10
4-5 打开安全盖（安全罩） ................................................................................................... 4-11
4-6 供料器的插拔 ................................................................................................................. 4-12
4-7 送料器浮动检测 .............................................................................................................. 4-13
4-8 保护元件......................................................................................................................... 4-14
4-9 暂停时的无元件补满功能 ............................................................................................... 4-16
4-10 生产开始时的检查 ........................................................................................................ 4-17
4-11 循环停止 ....................................................................................................................... 4-18
第
5
章
故障排除
....................................................................................... 5-1
5-1 贴片偏移........................................................................................................................... 5-1
5-1-1 整个基板发生贴片偏移(每个基板都反复出现) .......................................................................... 5-1
5-1-2 整个基板的贴片不齐(每个基板的偏移方式各不相同)。 ........................................................... 5-2
5-1-3 仅基板的一部分发生贴片偏移 .................................................................................................. 5-3
5-1-4 仅特定的元件发生贴片偏移 ...................................................................................................... 5-3
5-1-5 贴片角度偏差 ........................................................................................................................... 5-4
5-2 其它 .................................................................................................................................. 5-5
5-2-1 启动 START/停止 STOP 开关不起作用 .................................................................................... 5-5
5-2-2 不能浏览数据库 ........................................................................................................................ 5-5
5-2-3 对已执行过优化的程序再次实施优化后，原设置的送料器配置出现变化。
或者想要改变原有送料器配置，但即使进行优化,也不能优化。 .............................................. 5-5
5-2-4 贴片点超出基板(或电路) .......................................................................................................... 5-5
5-2-5 无法测定元件 ........................................................................................................................... 5-6
5-2-6 不能吸取 MTS/DTS/托盘支座供应的元件 ................................................................................ 5-6
5-2-7 不能同时吸取 ........................................................................................................................... 5-6
5-2-8 如果是连接器的情况下，定心时元件碰到激光单元 ................................................................. 5-6
5-3 图像错误详细情况 ............................................................................................................ 5-1
5-3-1 VCS 监视器图像错误的表示 ..................................................................................................... 5-1
5-3-2 标记识别错误的情况 ................................................................................................................ 5-1
5-3-3 标准引脚元件识别错误的情况 .................................................................................................. 5-2
5-3-4 特殊引脚元件(扩展引脚插头)识别错误的情况 .......................................................................... 5-3
5-3-5 面积排列元件(外周球)识别错误的情况 ..................................................................................... 5-4
5-3-6 面积排列元件(所有球)识别错误的情况 ..................................................................................... 5-5
5-3-7 面积排列元件(所有球-陶瓷)识别错误的情况 ............................................................................ 5-7
5-3-8 外形识别元件识别错误的情况 .................................................................................................. 5-8
5-3-9 通用图形元件(引脚元件／外形元件)识别错误的情况 ............................................................. 5-10
5-3-10 通用图形元件(球元件／外形元件)识别错误的情况 ............................................................... 5-12
5-3-11 铝电解电容器／GaAsFET 识别错误的情况 .......................................................................... 5-14
5-4 维护日志......................................................................................................................... 5-14
5-4-1 取得随机日志 ......................................................................................................................... 5-15
5-4-2 取得维护日志 ......................................................................................................................... 5-16