JUKI RS-1 操作说明书_.pdf - 第9页

2-7 生产时的错误处理 / 暂停 .................................................................................................. 2- 61 2-7- 1 发生错误 ................................................................. ...................…

为了安全使用机器

第

章

装置概要

....................................................................................... 1-1

1-1 本装置概要 ....................................................................................................................... 1-1

1-1-1 前言 .......................................................................................................................................... 1-1

1-1-2 关于标记 ................................................................................................................................... 1-1

1-1-3 本书的构成 ............................................................................................................................... 1-1

1-1-4 简称说明 ................................................................................................................................... 1-2

1-2 本装置的构成 ................................................................................................................... 1-3

1-3 机械规格........................................................................................................................... 1-5

1-3-1 机械尺寸与重量 ........................................................................................................................ 1-5

1-4 基本操作........................................................................................................................... 1-6

1-4-1 画面构成示例 ........................................................................................................................... 1-6

1-4-2 显示装置及输入装置 ................................................................................................................ 1-7

1-4-3 操作方法 ................................................................................................................................... 1-9

1-4-4 菜单、功能按钮 ...................................................................................................................... 1-14

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章

生产

.............................................................................................. 2-1

2-1 流程图 .............................................................................................................................. 2-1

2-2 设备的启动和退出 ............................................................................................................ 2-2

2-2-1 设备的启动 ............................................................................................................................... 2-2

2-2-2 设备的退出方法 ........................................................................................................................ 2-4

2-2-3 预热 .......................................................................................................................................... 2-5

2-3 生产准备........................................................................................................................... 2-8

2-3-1 设置基板 ................................................................................................................................... 2-8

2-4 生产画面........................................................................................................................... 2-8

2-4-1 生产画面的启动 ........................................................................................................................ 2-8

2-4-2 生产辅助 ................................................................................................................................... 2-9

2-4-3 支援准备 ................................................................................................................................... 2-9

2-4-4 确认贴片点 ............................................................................................................................. 2-24

2-4-5 通用图像元件方向检查 ........................................................................................................... 2-28

2-4-6 检测激光高度 ......................................................................................................................... 2-36

2-5 工具 ................................................................................................................................ 2-42

2-5-1 操作选项 ................................................................................................................................. 2-42

2-5-2 显示项目设置 ......................................................................................................................... 2-42

2-6 生产时的各项处理 .......................................................................................................... 2-44

2-6-1 ZA 轴 3mm 高度的动作条件.................................................................................................... 2-44

2-6-2 继续返回原点 ......................................................................................................................... 2-44

2-6-3 继续生产 ................................................................................................................................. 2-45

2-6-4 归还吸嘴 ................................................................................................................................. 2-53

2-6-5 设备信息的取得 ...................................................................................................................... 2-55

2-6-6 摄像机跟踪贴片位置 .............................................................................................................. 2-57

2-6-7 摄像机跟踪吸取位置 .............................................................................................................. 2-59

2-7 生产时的错误处理/暂停 .................................................................................................. 2-61

2-7-1 发生错误 ................................................................................................................................. 2-61

2-7-2 无元件 .................................................................................................................................... 2-65

2-7-3 标记识别错误 ......................................................................................................................... 2-68

2-7-4 打开安全盖（安全罩） ........................................................................................................... 2-71

2-7-5 供料器的插拔 ......................................................................................................................... 2-72

2-7-6 送料器浮动检测 ...................................................................................................................... 2-72

2-7-7 保护元件 ................................................................................................................................. 2-73

2-7-8 暂停时的无元件补满功能 ....................................................................................................... 2-75

2-7-9 生产开始时的检查 .................................................................................................................. 2-76

2-7-10 循环停止 ............................................................................................................................... 2-77

2-8 FCS（选购项） .............................................................................................................. 2-78

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章

维护

.............................................................................................. 3-1

3-1 日常检查项目一览 ............................................................................................................ 3-1

3-1-1 气压、排水瓶 ........................................................................................................................... 3-3

3-1-2 真空泵压力 ............................................................................................................................... 3-4

3-1-3 管道及接头 ............................................................................................................................... 3-5

3-1-4 各单元气缸 ............................................................................................................................... 3-5

3-1-5 空气过滤器（LNC120-8 Head） .............................................................................................. 3-6

3-1-6 传送带 ...................................................................................................................................... 3-7

3-1-7 传送滑轮 ................................................................................................................................... 3-8

3-1-8 支撑板 ...................................................................................................................................... 3-8

3-1-9 垃圾箱 ...................................................................................................................................... 3-9

3-2 清扫 ................................................................................................................................ 3-10

3-2-1 XY 轴直动单元 ........................................................................................................................ 3-10

3-2-2 各种传送传感器 ....................................................................................................................... 3-11

3-2-3 CAL 块 .................................................................................................................................... 3-12

3-2-4 激光校准传感器 ...................................................................................................................... 3-13

3-2-5 高度测量装置(HMS) ............................................................................................................... 3-14

3-2-6 吸嘴 ........................................................................................................................................ 3-15

3-2-7 吸嘴外圈 ................................................................................................................................. 3-17

3-2-8 ATC 单元 ................................................................................................................................. 3-18

3-2-9 供料器台架 ............................................................................................................................. 3-18

3-2-10 OCC（偏光滤光片） ............................................................................................................ 3-19

3-2-11 VCS 单元 ............................................................................................................................... 3-20

3-2-12 风扇马达过滤器 .................................................................................................................... 3-21

3-2-13 切带刀刃 ............................................................................................................................... 3-22

3-3 注油 ................................................................................................................................ 3-23

3-3-1 XY 轴直动单元 ........................................................................................................................ 3-23

3-3-2 X/Y 轴滚珠丝杠 ....................................................................................................................... 3-24

3-3-3 传送螺旋轴 ............................................................................................................................. 3-25

3-3-4 传送导轴 ................................................................................................................................. 3-25

3-3-5 驱动轴 .................................................................................................................................... 3-25

3-3-6 滚珠丝杠和花键轴 .................................................................................................................. 3-26

3-3-7 支撑台 .................................................................................................................................... 3-27

3-3-8 切带刀刃 ................................................................................................................................. 3-28

3-3-9 传送停止挡块 ......................................................................................................................... 3-29

3-4 消耗品列表 ..................................................................................................................... 3-29

3-5 推荐定期更换部件 .......................................................................................................... 3-30

3-6 使用润滑油、油 .............................................................................................................. 3-30

3-7 定期更换零件更换方法 ................................................................................................... 3-31

3-7-1 切带单元的更换 ...................................................................................................................... 3-31

3-7-2 真空泵零件的更换 .................................................................................................................. 3-31

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章

生产时的错误处理

暂停

................................................................ 4-1

4-1 发生错误........................................................................................................................... 4-1

4-2 发生时的概要 ................................................................................................................... 4-1

4-2-1 显示 .......................................................................................................................................... 4-2

4-2-2 跟踪 .......................................................................................................................................... 4-4

4-2-3 详细信息 ................................................................................................................................... 4-4

4-3 无元件 .............................................................................................................................. 4-5

4-3-1 发生时的概要 ........................................................................................................................... 4-5

4-3-2 显示 .......................................................................................................................................... 4-6

4-3-3 重新开始模式 ........................................................................................................................... 4-7

4-3-4 无元件时的跟踪 ........................................................................................................................ 4-8

4-4 标记识别错误 ................................................................................................................... 4-8

4-4-1 发生时的概要 ........................................................................................................................... 4-8

4-4-2 显示 .......................................................................................................................................... 4-9

4-4-3 选择重新生产 ......................................................................................................................... 4-10

4-5 打开安全盖（安全罩） ................................................................................................... 4-11

4-6 供料器的插拔 ................................................................................................................. 4-12

4-7 送料器浮动检测 .............................................................................................................. 4-13

4-8 保护元件......................................................................................................................... 4-14

4-9 暂停时的无元件补满功能 ............................................................................................... 4-16

4-10 生产开始时的检查 ........................................................................................................ 4-17

4-11 循环停止 ....................................................................................................................... 4-18

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章

故障排除

....................................................................................... 5-1

5-1 贴片偏移........................................................................................................................... 5-1

5-1-1 整个基板发生贴片偏移(每个基板都反复出现) .......................................................................... 5-1

5-1-2 整个基板的贴片不齐(每个基板的偏移方式各不相同)。 ........................................................... 5-2

5-1-3 仅基板的一部分发生贴片偏移 .................................................................................................. 5-3

5-1-4 仅特定的元件发生贴片偏移 ...................................................................................................... 5-3

5-1-5 贴片角度偏差 ........................................................................................................................... 5-4

5-2 其它 .................................................................................................................................. 5-5

5-2-1 启动 START/停止 STOP 开关不起作用 .................................................................................... 5-5

5-2-2 不能浏览数据库 ........................................................................................................................ 5-5

5-2-3 对已执行过优化的程序再次实施优化后，原设置的送料器配置出现变化。

或者想要改变原有送料器配置，但即使进行优化,也不能优化。 .............................................. 5-5

5-2-4 贴片点超出基板(或电路) .......................................................................................................... 5-5