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维修调整要领书 3 贴装头周边部件 .......................................................... 3 -1 3-1 电磁阀装置 ....................................................................... 3-1 3-1-1 电磁阀的更换 .......................................…
维修调整要领书
目
录
1 XY 装置 .................................................................. 1-1
1-1 伺服电动机的更换................................................................. 1-1
1-1-1 X 电动机的更换 .............................................................. 1-1
1-1-2 YL 电动机的更换 ............................................................. 1-2
1-1-3 YR 电动机的更换 ............................................................. 1-5
1-2 极限传感器、原点附近传感器的更换................................................. 1-8
1-2-1 X 轴极限传感器、X 轴原点附近传感器的更换 ..................................... 1-8
1-2-2 Y 轴极限传感器、Y 轴原点附近传感器的更换 .................................... 1-10
1-2-3 传感器动作确认 ............................................................. 1-12
1-3 电缆拖链的更换.................................................................. 1-13
1-3-1 X 轴电缆拖链的更换 ......................................................... 1-13
1-3-2 Y 轴电缆拖链的更换 ......................................................... 1-14
1-4 XY 拖链电缆束线的更换要领说明 ................................................... 1-15
1-4-1 拆下 X 电缆 ................................................................. 1-15
1-4-2 电缆标识（X）的确认 ........................................................ 1-18
1-4-3 电缆的装配 ................................................................. 1-19
1-4-4 拆下 Y 拖链电缆 ............................................................. 1-22
1-4-5 电缆的装配 ................................................................. 1-23
1-4-6 Head 外围的配线 ............................................................ 1-26
1-5 电缆拖链链板键的更换............................................................ 1-27
1-5-1 X 电缆拖链的构造和名称 ..................................................... 1-27
1-5-2 链板・支撑板的拆卸 ......................................................... 1-27
1-5-3 链板键的分离 ............................................................... 1-28
1-5-4 电缆拖链的连接 ............................................................. 1-28
1-5-5 链板・支撑板的安装 ......................................................... 1-29
1-6 X 滚珠螺杆的更换 ................................................................ 1-30
1-6-1 更换 X 滚珠螺杆的准备 ....................................................... 1-30
1-6-2 X 滚珠螺杆的拆卸 ........................................................... 1-32
1-6-3 X 滚珠螺杆的安装 ........................................................... 1-35
1-6-4 X 滚珠螺杆的调整 ........................................................... 1-38
1-7 Y 滚珠螺杆的更换 ................................................................ 1-42
1-7-1 更换 Y 滚珠螺杆的准备 ....................................................... 1-42
1-7-2 Y 滚珠螺杆的拆卸 ........................................................... 1-45
1-7-3 Y 滚珠螺杆的安装 ........................................................... 1-50
1-7-4 Y 滚珠螺杆的调整 ........................................................... 1-54
1-8 重新调整 XY 部分交换后........................................................... 1-60
2 贴装头 .................................................................. 2-1
2-1 8 吸嘴贴装头 ..................................................................... 2-1
2-1-1 贴装头装置的更换 ............................................................ 2-1
2-1-2 同步皮带 Z 的更换 ............................................................ 2-5
2-1-3 同步皮带θ的更换 ............................................................ 2-5
2-1-4 LNC120 的更换 ............................................................... 2-7
2-1-5 Z 滑动轴的更换 .............................................................. 2-8
2-1-6 Z 马达的更换 ................................................................ 2-9
2-1-7 θ 马达的更换 .............................................................. 2-14
2-1-8 贴装头提升气缸的更换 ....................................................... 2-17
2-1-9 θ 原点传感器的更换 ........................................................ 2-19
2-2 更换贴装头部分后的从新调整...................................................... 2-22
维修调整要领书
3 贴装头周边部件 .......................................................... 3-1
3-1 电磁阀装置....................................................................... 3-1
3-1-1 电磁阀的更换 ................................................................ 3-1
3-1-2 过滤器的更换 ................................................................ 3-2
3-1-3 大气开放用过滤器的更换 ...................................................... 3-2
3-1-4 HMS 的更换 .................................................................. 3-3
3-2 贴装头基板的更换................................................................. 3-4
3-2-1 贴装头主基板的更换 .......................................................... 3-4
3-2-2 伺服放大器基板的更换 ........................................................ 3-5
4 OCC 装置 ................................................................. 4-1
4-1 OCC 装置件更换 ................................................................... 4-1
4-2 CCD 摄像机、镜头件的更换 ......................................................... 4-2
4-3 OCC 同轴／角度照明基板件的更换 ................................................... 4-3
4-4 滤光镜的更换..................................................................... 4-4
4-5 对焦调整和光量调整............................................................... 4-5
4-6 更换 OCC 装置后的从新调整项目..................................................... 4-5
5 基板传送装置 ............................................................ 5-1
5-1 传送皮带的更换................................................................... 5-1
5-2 传送皮带轮组・传送滚柱组的更换................................................... 5-2
5-2-1 传送皮带轮 A 组：E21117150A0 ................................................. 5-2
5-2-2 传送皮带轮 B 组：E20897210A0 ................................................. 5-2
5-2-3 传送滚柱组：40138303 ........................................................ 5-3
5-3 IN/OUT 马达的更换 ................................................................ 5-3
5-4 CENT 马达的更换 .................................................................. 5-4
5-5 同步皮带的更换................................................................... 5-5
5-5-1 传送宽度调整用同步皮带的更换 ................................................ 5-5
5-5-2 传送电动机用同步皮带的更换 .................................................. 5-7
5-6 LEFT/RIGHT 传感器的更换 .......................................................... 5-8
5-6-1 LEFT/RIGHT 传感器的更换 ..................................................... 5-8
5-7 WAIT/STOP/C-OUT 传感器的更换 ..................................................... 5-9
5-7-1 WAIT 传感器的更换 ........................................................... 5-9
5-7-2 STOP/C-OUT 传感器的更换 .................................................... 5-10
5-8 止动器缸筒的更换................................................................ 5-11
5-9 支撑台原点传感器（BU 原点传感器）的更换 ......................................... 5-12
5-10 支撑台马达的更换（BU 马达的更换） .............................................. 5-13
5-10-1 转矩架和支撑台马达的间隙 .................................................. 5-14
5-10-2 支撑台驱动用同步皮带的张力调整 ............................................ 5-15
5-10-3 支撑台的平面调整 .......................................................... 5-16
5-11 支撑台编码器的更换............................................................. 5-17
5-12 后备止动器的更换（仅适用于 EN 机）.............................................. 5-18
5-13 电磁阀......................................................................... 5-19
6 CAL 块 ................................................................... 6-1
6-1 CAL 基板组的更换 ................................................................. 6-1
6-2 更换排出器....................................................................... 6-2
7 R-ATC ................................................................... 7-1
7-1 气缸的更换....................................................................... 7-1
7-2 ATC OPEN/CLOSE 传感器的更换 ...................................................... 7-3
7-3 速度控制器的调整................................................................. 7-3
维修调整要领书
8 供料器台架 供料器台车（选购品） ........................................ 8-1
8-1 驱动基板、供料器 I/F 基板的更换................................................... 8-1
8-2 驱动气缸的更换................................................................... 8-2
8-3 驱动气缸的速度控制调整........................................................... 8-3
8-4 台架上升气缸的更换............................................................... 8-4
8-5 台架上升气缸的速度控制调整....................................................... 8-5
8-6 台架上升检测传感器的更换......................................................... 8-5
8-7 选择器的更换..................................................................... 8-6
8-8 机械操纵阀的更换（选购品，供料器台车）........................................... 8-6
9 供料器浮动传感器的更换·调整 .............................................. 9-1
9-1 传感器的更换和高度调整........................................................... 9-1
9-2 传感器的动作确认调整............................................................. 9-4
10 开关类 ................................................................ 10-1
10-1 按钮开关的更换................................................................. 10-1
10-2 紧急停止开关的更换............................................................. 10-3
10-3 外罩开关的更换................................................................. 10-4
10-4 安全护罩锁定气缸的更换......................................................... 10-5
10-5 协助铰链的更换................................................................. 10-8
11 电气装置 .............................................................. 11-1
11-1 电气装置部的布局............................................................... 11-1
11-2 电气装置单元................................................................... 11-3
11-2-1 电气装置单元 A ............................................................ 11-3
11-2-2 电气装置单元 B ............................................................ 11-9
11-3 控制单元...................................................................... 11-21
11-3-1 CPU BOARD (40205765) ..................................................... 11-22
11-3-2 IO CONTROL PCB ASM (40128871) ............................................ 11-30
11-3-3 POSITION BOARD (40196265) ................................................ 11-31
11-3-4 SUPERIMPOSE BOARD (40197864) ............................................. 11-32
11-4 ATX 电源 ...................................................................... 11-33
11-5 电池单元...................................................................... 11-34
11-6 XY 驱动器单元 ................................................................. 11-35
11-6-1 XY 单元的构成 ............................................................ 11-35
11-6-2 更换 XY 驱动器后的调整项目 ................................................ 11-36
11-6-3 XY 伺服放大器的显示 ...................................................... 11-36
11-7 Z,T 单元 ...................................................................... 11-37
11-7-1 8 吸嘴 Head 的构成 ........................................................ 11-38
11-8 传送单元...................................................................... 11-41
11-8-1 传送单元的构成 ........................................................... 11-41
11-8-2 CONVEYOR 基板与传感器的连接 .............................................. 11-42
11-8-3 传送马达的连接 ........................................................... 11-44
11-8-4 其他传感器/电磁阀/束线组列表 ............................................. 11-45
11-8-5 CONVEYOR PCB ASM (40128875) .............................................. 11-46
11-8-6 步进马达驱动器的调整 ..................................................... 11-47
11-9 SAFETY PCB ASM (40209949)..................................................... 11-50
11-10 Head 单元 .................................................................... 11-52
11-10-1 HEAD MAIN PCB ASM (40128873) ............................................ 11-52
11-10-2 HEAD RELAY PCB ASM (40128874) ........................................... 11-53
11-11 MI BANK RELAY PCB ASM (40206240)............................................. 11-54
11-11-1 基板外观 ................................................................ 11-54