JM-10维修调整要领书.pdf - 第5页

维修调整要 领书 5- 11 ． PW B 压板的更 换 ....................................................................................................................... 5-9 5- 12 ． 电磁阀的更换 ....................................................…

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维修调整要领书
2-5． 贴装头提升气缸的更换 ................................................................................................................ 2-8
2-6． 皮带的更换 .................................................................................................................................. 2-9
2-6-1． LNC 贴装头 .......................................................................................................................... 2-9
2-7． Z 滑动轴的更换 ......................................................................................................................... 2-10
2-8． 更换后重新调整项目一览 .......................................................................................................... 2-11
3
贴装头周边
............................................................................................................................................ 3-1
3-1． 喷射器的更换 ............................................................................................................................... 3-1
3-2． HMS 的更换................................................................................................................................. 3-3
3-2-1． HMS 头部的更换 .................................................................................................................. 3-3
3-2-2． 放大器的更换 ........................................................................................................................ 3-4
3-2-3． 贴标签 ................................................................................................................................... 3-5
3-2-4． HMS 高度调整 ...................................................................................................................... 3-5
3-3． 贴装头电路板的更换 .................................................................................................................... 3-6
3-3-1． 贴装头主电路板的更换 ......................................................................................................... 3-6
4 OCC
装配
.............................................................................................................................................. 4-1
4-1． OCC 装配件更换 ......................................................................................................................... 4-1
4-2． CCD 摄像机、镜头组件的更换.................................................................................................... 4-2
4-3． OCC 同轴／角度照明电路板组件的更换 ..................................................................................... 4-3
4-4． OCC 镀锡照明电路板组的更换 ................................................................................................... 4-4
4-5． 滤光镜的更换 ............................................................................................................................... 4-5
4-6． 对焦调整 ...................................................................................................................................... 4-7
4-7． OCC 照明的光亮调整 .................................................................................................................. 4-8
4-8． 更换后的重新调整一览 ................................................................................................................ 4-8
5
基板传送装置
........................................................................................................................................ 5-1
5-1． 传送皮带的更换 ........................................................................................................................... 5-1
5-2． 传送皮带轮的更换 ....................................................................................................................... 5-2
5-2-1． 传送皮带轮 A 组: E21117150A0 ........................................................................................... 5-2
5-3． 传送电动机的更换 ....................................................................................................................... 5-2
5-4． CONVEYOR RIGHT/CONVEYOR LEFT 传感器的更换 ............................................................. 5-3
5-5． CONVEYOR NEAR/COUT 传感器的更换 ................................................................................. 5-4
5-6． 支撑台 上升／下降 传感器（BU 上升／下降 传感器）的更换.................................................. 5-5
5-7． 减压阀的更换 ............................................................................................................................... 5-6
5-8． 轨道导轴的更换 ........................................................................................................................... 5-6
5-9． PWB 导板的更换 ........................................................................................................................ 5-7
5-10． 轴架的更换 ................................................................................................................................ 5-8
维修调整要领书
5-11． PWB 压板的更换 ....................................................................................................................... 5-9
5-12． 电磁阀的更换............................................................................................................................. 5-9
5-13． 气缸的更换 .............................................................................................................................. 5-10
6 CAL
块
.................................................................................................................................................. 6-1
6-1． CAL 基板组的更换 ....................................................................................................................... 6-1
6-2． 取出器的更换 ............................................................................................................................... 6-2
7 ATC ...................................................................................................................................................... 7-1
7-1． 气缸的更换 .................................................................................................................................. 7-1
7-2． ATC OPEN/CLOSE 传感器的更换 .............................................................................................. 7-2
7-3． 速度控制器的调整 ....................................................................................................................... 7-2
8
送料器台架、连接器托架
...................................................................................................................... 8-1
8-1． 整体图.......................................................................................................................................... 8-1
8-2． 驱动器气缸组的更换 .................................................................................................................... 8-2
8-3． 驱动器气缸的速度控制调整 ......................................................................................................... 8-4
8-4． 碗式送料器台架之定位传感器的更换 .......................................................................................... 8-5
8-5． 连接器托架 连接传感器的更换 ................................................................................................... 8-6
9
空气机器
............................................................................................................................................... 9-1
9-1． 数字压力开关的更换 .................................................................................................................... 9-1
9-1-1． 数字压力开关的调整 ............................................................................................................. 9-1
9-2． 滤清器的更换 ............................................................................................................................... 9-3
9-3． 真空计的更换 ............................................................................................................................... 9-4
9-4． 真空泵部件的更换 ....................................................................................................................... 9-5
10 SW
类
.................................................................................................................................................. 10-1
10-1． 按键开关的更换（EN 机型也相同） ....................................................................................... 10-1
10-2． 紧急停止开关的更换 ................................................................................................................ 10-2
10-3． 护罩打开开关的更换 ................................................................................................................ 10-3
10-3-1． 开关主体 ........................................................................................................................... 10-3
10-3-2． 操作键 ............................................................................................................................... 10-4
11
送料器跳起传感器的更换、调整
......................................................................................................... 11-1
12
其它机器
............................................................................................................................................. 12-1
12-1． LCD（视觉监视器）的更换 ..................................................................................................... 12-1
12-2． LCD 监视器的更换 .................................................................................................................. 12-2
12-2-1． LCD 监视器的更换 ........................................................................................................... 12-2
12-3． 系统盘的更换........................................................................................................................... 12-8
维修调整要领书
12-3-1． SSD 的更换 ...................................................................................................................... 12-8
12-3-2． BIOS 的设定（机器 Rev. P 以前） ................................................................................. 12-12
12-3-3． 网络的设置（要与 MI Line Optimizer／生产支援系统通信时设置）.............................. 12-17
12-3-4． 网络的设置（使用 DFFP 摄像机时的设置） .................................................................. 12-26
12-3-5． JM-10 系统程序的安装 ................................................................................................... 12-32
12-3-6． 系统版本升级要领 .......................................................................................................... 12-41
13
电气部
................................................................................................................................................. 13-1
13-1． 电气部的布局........................................................................................................................... 13-1
13-1-1． 各部的名称 ....................................................................................................................... 13-1
13-2． 底座上部的布局 ....................................................................................................................... 13-2
13-2-1． 各部的名称 ....................................................................................................................... 13-2
13-3． 电源装置 .................................................................................................................................. 13-3
13-3-1． 電源装置的构成 ................................................................................................................ 13-3
13-4． 控制装置 ................................................................................................................................ 13-15
13-4-1． 控制装置的构成 .............................................................................................................. 13-15
13-4-2． CPU 基板 (40107372) ................................................................................................... 13-19
13-4-3． 定位板（40044540） ..................................................................................................... 13-24
13-4-4． IEEE1394A 基板（40044519） ..................................................................................... 13-25
13-4-5． IO MI 基板（40116363） ............................................................................................... 13-26
13-4-6． IP-X5 基板组（40047528） ........................................................................................... 13-29
13-5
． XY 装置 ................................................................................................................................. 13-30
13-5-1． XY 装置构成 ................................................................................................................... 13-30
13-5-2． XY 伺服放大器的显示器显示 .......................................................................................... 13-31
13-6． Z/θ 装置 ................................................................................................................................. 13-32
13-6-1． Z/θ 装置的构成 ............................................................................................................... 13-32
13-6-2． LED 显示 ........................................................................................................................ 13-33
13-7． 传送带装置 ............................................................................................................................ 13-34
13-7-1． 传送带装置的组成 .......................................................................................................... 13-34
13-7-2． BASE 基板的调整 ........................................................................................................... 13-35
13-7-3． 步进驱动器的调整 .......................................................................................................... 13-36
13-8． 贴装头装置 ............................................................................................................................ 13-37
13-8-1． 贴装头装置的使用基板 ................................................................................................... 13-37
13-8-2． 贴装头部基板的调整 ....................................................................................................... 13-37
13-9． 护罩关系 ................................................................................................................................ 13-43
13-9-1． 操作装置的构成
.............................................................................................................. 13-43
13-9-2． 操作开关的安装 .............................................................................................................. 13-43