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4022 593 51894 Operatin g Man ual 09.01 AX-301/501, AX-3/5 4 Chapter 1 T able o f contents CHAPTER 1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.1 Gener al . . . . . . . . . . . . . . . . . . . . .…
4022 593 51894 Operating Manual
09.01 AX-301/501, AX-3/5 3
Chapter 1
Operating Manual
AX-301/501, AX-3/5
Software release - 3.6x
This operating manual serves two goals:
1. Provide a thorough overview of all safety issues of this
machine.
2. Provide a quick overview of the actions needed to run
production on this machine.
For more detailed information regarding operation or servicing, please
refer to the User Reference or the Service Manual of the AX-301/501.
This operating manual is based on Software release - 3.6x
Manual structure
1. Safety
2. General machine information
3. Work-flow overview
4. Switch-on procedure
5. Pre start inspections
6. Run current program
7. Feeders and preparations
8. New program selection
9. Production
10. Error Handling
11. Power Down
A. Appendix
4022 593 51894 Operating Manual
09.01 AX-301/501, AX-3/5 4
Chapter 1
Table of contents
CHAPTER 1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Personnel qualification . . . . . . . . . . . . . . . 7
1.3 Basic safety rules . . . . . . . . . . . . . . . . . . . 7
1.4 Safety compliance . . . . . . . . . . . . . . . . . . 7
1.5 Danger, warning and caution . . . . . . . . . . . 8
1.6 Safety stickers . . . . . . . . . . . . . . . . . . . . . 8
1.7 Safety devices . . . . . . . . . . . . . . . . . . . . . 9
1.8 Noise levels. . . . . . . . . . . . . . . . . . . . . . 10
1.9 Emergency contact . . . . . . . . . . . . . . . . . 10
1.10 Liability . . . . . . . . . . . . . . . . . . . . . . . . 10
1.11 Recommended tools for working safely. . . . 11
1.12 Location of this operating manual. . . . . . . 11
CHAPTER 2 General machine information . . . . . . . . . . . 12
2.1 Front side items . . . . . . . . . . . . . . . . . . . 12
2.2 Rear side items . . . . . . . . . . . . . . . . . . . 13
2.3 Transport module . . . . . . . . . . . . . . . . . . 14
2.3.1 Board support . . . . . . . . . . . . . . . . . 14
2.4 Pick and place module, overview. . . . . . . . 15
2.4.1 Robots . . . . . . . . . . . . . . . . . . . . . . 15
2.4.2 Placement head . . . . . . . . . . . . . . . . 15
2.4.3 Toolbit exchange unit . . . . . . . . . . . . 16
2.4.4 CV camera . . . . . . . . . . . . . . . . . . . . 16
2.4.5 Toolbits . . . . . . . . . . . . . . . . . . . . . 17
2.5 Feeder trolley handling . . . . . . . . . . . . . . 18
2.5.1 Placing and removing an A-series feeder
trolley. . . . . . . . . . . . . . . . . . . . . . . 18
2.5.2 Placing and removing an FCM-II feeder
trolley. . . . . . . . . . . . . . . . . . . . . . . 19
2.5.3 Placing and removing a trolley lift cover 20
2.6 Feeder handling . . . . . . . . . . . . . . . . . . . 21
2.6.1 Feeder handling on the A-series trolley 21
2.6.2 Feeder handling on the FCM-II trolley . 22
2.7 Graphical user interface . . . . . . . . . . . . . . 23
2.7.1 Conventions. . . . . . . . . . . . . . . . . . . 23
2.7.2 Touch screen lay-out . . . . . . . . . . . . . 23
2.7.3 Input on the touch screen . . . . . . . . . 24
2.7.4 On-line help. . . . . . . . . . . . . . . . . . . 24
CHAPTER 3 Work-flow overview. . . . . . . . . . . . . . . . . . 25
CHAPTER 4 Switch-on procedure . . . . . . . . . . . . . . . . . 26
4.1 Switching on power and air supply . . . . . . 26
CHAPTER 5 Pre start inspections . . . . . . . . . . . . . . . . . 27
5.1 Logging in. . . . . . . . . . . . . . . . . . . . . . . 27
5.2 Machine cleaning . . . . . . . . . . . . . . . . . . 27
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09.01 AX-301/501, AX-3/5 5
Chapter 1
CHAPTER 6 Run current program . . . . . . . . . . . . . . . . . 29
CHAPTER 7 Feeders and preparations . . . . . . . . . . . . . 30
CHAPTER 8 New program selection . . . . . . . . . . . . . . . 31
8.1 Select the new placement program . . . . . . 31
8.2 Run current program. . . . . . . . . . . . . . . . 32
8.3 Move all toolbits to the toolbit
exchange units . . . . . . . . . . . . . . . . . . . 33
8.4 Remove the support plates . . . . . . . . . . . 34
8.5 Install the support plates . . . . . . . . . . . . 35
8.6 Toolbit check. . . . . . . . . . . . . . . . . . . . . 36
CHAPTER 9 Production . . . . . . . . . . . . . . . . . . . . . . . . 37
9.1 Start production . . . . . . . . . . . . . . . . . . 37
9.2 Maintain production . . . . . . . . . . . . . . . . 37
9.2.1 Tape splicing . . . . . . . . . . . . . . . . . . 37
9.2.2 Tape cutting on the feeders . . . . . . . . 37
9.2.3 Monitor and improve machine
performance . . . . . . . . . . . . . . . . . . 38
9.2.3.1 'Pick & Align'. . . . . . . . . . . . . . . . .38
9.2.3.2 'Boards' . . . . . . . . . . . . . . . . . . . .39
9.2.3.3 ’Cycle times' . . . . . . . . . . . . . . . . .39
9.2.3.4 'Machine state' . . . . . . . . . . . . . . .39
9.3 Pause production . . . . . . . . . . . . . . . . . . 39
9.4 Finish production. . . . . . . . . . . . . . . . . . 40
9.5 Abort production . . . . . . . . . . . . . . . . . . 40
9.6 Log off . . . . . . . . . . . . . . . . . . . . . . . . 41
CHAPTER 10 Error Handling . . . . . . . . . . . . . . . . . . . . . 42
10.1 Errors and warnings, recognition. . . . . . . . 42
10.2 Display errors . . . . . . . . . . . . . . . . . . . . 42
10.2.1 Camera view . . . . . . . . . . . . . . . . . . 43
10.3 Error solving procedures . . . . . . . . . . . . . 44
10.3.1 Diagnostics toolbox . . . . . . . . . . . . . 44
10.3.2 Air switch for CV camera . . . . . . . . . . 44
10.4 Display warnings . . . . . . . . . . . . . . . . . . 44
CHAPTER 11 Power Down . . . . . . . . . . . . . . . . . . . . . . . 45
11.1 Machine cleaning . . . . . . . . . . . . . . . . . . 45
11.2 Power down procedure . . . . . . . . . . . . . . 45
11.3 Switching off power and air supply . . . . . . 45
CHAPTER A Appendix . . . . . . . . . . . . . . . . . . . . . . . . . 46