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4022 593 51894 Operatin g Man ual 0 9 .01 AX-301/501, AX-3/5 8 1 1.5 Danger , w arning and caution ■ Dan ger Da nge r i nd ic at e s a n im m i nent ly h az a rdous si t ua t i on which, if not av oided, will r esult in …

4022 593 51894 Operating Manual

09.01 AX-301/501, AX-3/5 7

CHAPTER 1 Safety

1.1 General

For the correct and safe use of this machine, it is

essential that all personnel should follow generally

accepted safety procedures in addition to the safety

precautions specified in this manual. All manuals have

danger, warning and cautionary statements throughout

the manual where applicable.

Danger, warning and cautionary statements and / or

symbols are present on the machine where applicable.

1.2 Personnel qualification

Operation, adjustment, maintenance and repair of this

machine may only be carried out by qualified and

trained personnel.

The following training levels are defined:

■ Operator level.

■ User or supervisor level.

■ Maintenance or service level.

NOTE: For each level an official

Assembléon

training is

available.

1.3 Basic safety rules

• Do not use the machine in an environment where

flammable gasses are present or where it is

extremely dirty.

• When any personal protection equipment (PPE) is

mentioned, it should be used in accordance with

the manufacturers instructions.

• Do not defeat or bridge safety devices, connectors

etc.

• Use only Assembléon recommended spares and

tools.

• Keep fingers and other body parts outside the

machine.

1.4 Safety compliance

The safety of this machine is based on industry-specific

criteria (international codes, regulations, and

standards).

Since this machine is designed for operation in a flow

line, full mechanical safety in accordance with these

criteria is only guaranteed when openings of the run-in

and run-out sections are covered by the preceding and

succeeding equipment in the flow line.

This machine should not be operated as a stand-alone

machine.

4022 593 51894 Operating Manual

9.01 AX-301/501, AX-3/5 8

1.5 Danger, warning and caution

■ Danger

Danger indicates an imminently hazardous situation

which, if not avoided, will result in death or serious

injury.

A danger statement is displayed in this manner:

■ Warning

Warning indicates a potentially hazardous situation

which, if not avoided, could result in death or serious

injury.

A warning statement is displayed in this manner:

■ Caution

Caution indicates a potentially hazardous situation

which, if not avoided, could result in minor or moderate

injury. It may also be used to alert against unsafe

practices.

A caution statement is displayed in this manner:

1.6 Safety stickers

Figure 1 Safety stickers

Figure 2 Location of safety stickers

HAZARD IDENTIFICATION

Hazard consequence.

Hazard avoidance.

DANGER

HAZARD IDENTIFICATION

Hazard consequence.

Hazard avoidance.

WARNING

HAZARD IDENTIFICATION

Hazard consequence.

Hazard avoidance.

CAUTION

Pictogram Category Meaning

1 WARNING DANGER, HIGH VOLTAGE

Contact may cause electric shock or

burn. Turn off & lock out system

before servicing.

2 WARNING DANGER OF CLAMPING

FINGERS

Serious injury to fingers.

Keep hands away from moving

parts.

4022 593 51894 Operating Manual

09.01 AX-301/501, AX-3/5 9

1.7 Safety devices

Figure 3 Safety devices

Locations of safety devices are depicted in figure 4 and

figure 5.

Figure 4 Location of safety devices

Safety device

Hazard

protected

Detection method

Machine condition

after safety device is

activated

1 Safety

interlock.

Hazardous

moving

parts.

Safety circuit interruption by

opening any (left or right)

transport cover.

All moving parts will be

stopped and power to

servo systems is turned

off.

2 Safety circuit interruption by

opening any robot.

3 Safety circuit interruption by

opening any safety cap.

4 Safety circuit interruption by

lowering any trolley.

5 Safety circuit interruption by

removing any trolley lift cover.

6 Emergency

stop button.

Hazardous

moving

parts.

Safety circuit interruption by

pushing the emergency stop

button.

All moving parts will be

stopped and power to

servo systems is turned

off.

7 Electrical

disconnect.

Hazardous

voltage.

Mains power supply to the

machine interruption by turning

the electrical main switch to 'off'.

All power to the machine

is turned off.

8Air

disconnect.

Hazardous

air

pressure.

Main air supply to the machine

interruption by turning the main

air switch to 'off'.

All air pressure to the

machine is turned off,

and present air

pressure is released

safely.

Safety interlock