YS24X_Mainte_E.pdf - 第98页
3-31 3 Periodic maintenance items 0 Attach the board clamp plate. 1. Fit the board clamp plate into its original position and tighten the board clamp plate mounting bolts with a hex wrench (3). 2. Remove the square cloth…
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Periodic maintenance items
n
NOTE
The tension measurement locations and tension standards of this machine’s conveyor belt are as follow.
Adjust by using a tension meter as necessary.
Conveyor belt: Tension measurement positions and tension standards
YS24X
W1W2W3
Tension measurement positions:
STD: Tension of standard conveyor
EXT: Tension of extended conveyor
STD : 627 - 741 Hz
Conveyance direction
Conveyance direction
Specification: Dual-stages
Specification: Dual-lanes
EXT : 627 - 741 Hz
STD : 605 - 715 Hz
STD : 416 - 491 Hz
EXT : 416 - 491 Hz
STD : 378 - 446 Hz
EXT : 128 - 150 Hz
STD : 378 - 446 Hz
EXT : 140 - 164 Hz
STD : 378 - 446 Hz
EXT : 128 - 150 Hz
Conveyance direction
Lane 1
Lane 2
Specification: Single-lane
53393-L4-00
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3
Periodic maintenance items
0
Attach the board clamp plate.
1. Fit the board clamp plate into its original
position and tighten the board clamp
plate mounting bolts with a hex wrench
(3).
2. Remove the square cloth placed on the
push-up plate.
533D8-L4-00
q
Check the belt rotating condition.
1. Make sure that the board clamp top
surface is approx. 0.5mm lower than the
belt upper surface.
2. Close the machine safety cover and
cancel the emergency stop. If the
machine could be equipped with a
carriage, set the carriage.
3. On the [Unit] - [Conveyor] screen, press
the [Conveyor In] button or [Conveyor
Out] button to turn on the conveyor
motor and check the belt rotation.
4. If the rotation speed fluctuates or there is
slack in the belt, adjust the position of
the tensioner (pulley/pulley bracket) that
tension is applied, and then check the
rotation again.
54319-L4-00
c
CAUTION
When the difference between the belt upper surface
and board clamp top surface is very little, the board
transfer error may occur easily. In this case, contact
YAMAHA sales representative.
Step 10,11
Attaching the board clamp plate
Board clamp plateBoard clamp plate mounting bolt
0.5 mm
Board clamp
Belt upper surface
Conveyor operation check
Step 11
Conveyor drive buttons
Left Right
Low Left Low Right
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Periodic maintenance items
4. Three-month inspection
4.1 Cleaning and replacing the ejector filter
Although depending on the air supply conditions and operating time, ejectors should be inspected once every
3 months. Use an air blow tool to remove dust buildups when small. We recommend replacing the air filter if
heavy dust deposits are found.
e
1
Make the preparations for the
cleaning and replacing work.
1. Press the emergency stop button and
then open the machine safety cover.
2. If the machine is equipped with a
carriage, remove the carriage to allow
you to easily access the head.
3. Move the head unit forward.
4. Place a square cloth under the head unit.
2
Remove the baffle plate.
Remove the baffle plate using the hex
wrench.
53396-L4-00
3
Remove the filter cap.
Loosen and remove the filter cap with a
slotted screwdriver.
53331-L4-00
4
Clean the filter.
Use tweezers to take the filter out of the
ejector. When there is only a little dust in the
filter, use an air blow tool to blow it away
and return the filter back to the original
position.
53332-L4-00
n
NOTE
If there are heavy dust deposits in the filter or the filter
has discolored, replace it with a new filter (K46-M8527-
C0X). As a general guide, filters should be replaced
once every 3 months, although this depends on the
actual operating time.
5
Reattach the filter cap.
1. Fit the filter into the filter cap and insert it
into the ejector.
2. Turn the filter cap to the right until it locks
and clicks.
c
CAUTION
When attaching the filter, be careful to make sure the
O-ring does not come out from between the manifold
and the filter cap.
6
Reattach the baffle plate.
1. Reattach the baffle plate at its original
position using the hex wrench.
2. Remove the square cloth.
Removing the filter cap
Step 3
Ejector unit
Ejector filter
Filter cap, O-ring
Cleaning the filter
Step 4
Air blow toolFilter
Step2
Removing the baffle plate
Baffle plate