allied-catalog-2013.pdf - 第12页
12 (800) 675-1 1 18 (USA & Canada) (310) 635-2466 (Worldwide) Sectioning W afering blades are available in Bonded , Plated or Solid Core configurations with diamond, cubic boron nitride (CBN), aluminum oxide (Al 2 O …
11
www.alliedhightech.com
Sectioning
Item Description
The TrimSaw 2
™
is excellent for rapid sectioning of
printed circuit boards, ceramic substrates, electronic
packages, excess mounting material and other
nonmetals.
Cutting fluid is drawn from the reservoir by the
rotating blade and applied to the sample. Using a 6"
(150 mm) blade, samples up to 1.6" (41 mm) thick
can be sectioned. Optional fixtures slide in the table
slot for more precise cutting requirements or when
handheld cutting cannot be tolerated.
Accessories and consumables are sold separately.
Item Description
Features:
0.25 HP (190 W) motor, variable speed: 500-3,000
RPM (100 RPM increments)
4-6" (100-150 mm) diameter blade range,
0.5" (12.7 mm) arbor hole
Precision machined aluminum and SS construction
for maximum durability
Plexiglass cover (removable) for safety and
splash protection
Large cutting platform: 6.75" W x 12.5" D
(171 x 318 mm) accommodates oversized samples
Adjustable table rip fence for guided sectioning
Slotted table to accept fixtures for linear cutting
Coolant reservoir, 1 gal. (3.8 L) capacity
Dims: 18" W x 20" D x 11" H (457 x 508 x 279 mm)
Weight: 35 lb. (15.9 kg)
Two (2) year warranty
Designed & manufactured by Allied in the USA
Features:
Blade speed: 60 feet per second
Coolant reservoir, 1 gal. (3.8 L) capacity
Durable plastic injection body that prevents corrosion
Large cutting platform: 12" W x 11" D
(305 x 280 mm) for cutting oversized samples
Tight-radius sectioning for sample extraction from
large pieces
Single-knob blade tension adjustment
Blade clearance: 5.5" from left, 2.5" high
Dims: 11" W x 15" D x 18" H (279 x 381 x 457 mm)
Weight: 20 lb. (9 kg)
Six (6) month warranty
Diamond Band Saw
TrimSaw 2
™
70-1505 Diamond Plated Blade (0.02" / 0.5 mm
thick) with PTFE Replacement Guides
(Pk/2)
Accessories
5-3005 Miter Guide, Fixed 90°
5-3010 Multipurpose Fixture
Accessories
The Diamond Band Saw is a versatile sectioning
machine excellent for coarse or nonlinear cutting of
materials such as printed circuit boards, electronic
packages, substrates, polymers and other nonmetals.
Cutting fluid is drawn from the reservoir by the blade
and applied to the sample. Durable plastic injection
molded construction prevents corrosion.
Multipurpose Fixture
Adjustable Rip Fence
70-1500 Diamond Band Saw, 115 V
70-1500-230 Diamond Band Saw, 230 V
5-3000 TrimSaw 2
™
, 100-240 V
12
(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
Sectioning
Wafering blades are available in Bonded, Plated or Solid
Core configurations with diamond, cubic boron nitride
(CBN), aluminum oxide (Al
2
O
3
) or silicon carbide (SiC)
mineral. They are recommended for precision sectioning
or when kerf (cut width) loss needs to be minimized.
(Dimensions listed are diameter x thickness x arbor hole.)
Wafering Blades
Metal Bonded Rim Section
Metal Bonded Blades
Bonded blades are composed of an inner metal core
and an outer rim. The rim consists of either metal or resin
mixed with abrasive, cured under high temperature and
pressure to bond the matrix together. Metal bonding offers
long life and durability, while resin bonding creates less
heat, provides better surface finish and is well suited for
cutting hard, delicate or brittle materials.
Diamond, Resin Bond
CBN, Metal Bond
CBN, Resin Bond
Low Concentration
Diamond, Metal Bond
Resin Bonded Blades
Recommended for general laboratory sectioning, excluding
ferrous alloys, at either low (<1,000 RPM) or high
(>1,000 RPM) speeds.
Recommended for sectioning very hard or brittle
materials such as ceramics, silicon, glass and refractories
where chipping and pullout need to be minimized. Most
commonly used at lower (<1,000 RPM) speeds.
High Concentration
Recommended for cutting hard, brittle or delicate materials
including ceramics, carbides, composites and exotic metals
where low heat generation or improved surface finishes are
desired. Most commonly used at higher (>1,000 RPM) speeds.
Recommended for sectioning hard steel, and iron, cobalt,
nickel and lead based alloys. Most commonly used at
lower (<1,000 RPM) speeds.
Recommended for sectioning hard steel above HRC 60.
Most commonly used at higher (>1,000 RPM) speeds.
Bonded Blades
Item Dimensions
60-20065 3" x .006" x .5" (76 x .15 x 12.7 mm)
60-20075 5" x .015" x .5" (127 x .38 x 12.7 mm)
60-20070 4" x .012" x .5" (102 x .31 x 12.7 mm)
60-20080 6" x .020" x .5" (152 x .51 x 12.7 mm)
60-20081 7" x .025" x .5" (178 x .64 x 12.7 mm)
60-20084 8" x .030" x .5" (203 x .76 x 12.7 mm)
Item Dimensions
60-20085 3" x .006" x .5" (76 x .15 x 12.7 mm)
60-20095 5" x .015" x .5" (127 x .38 x 12.7 mm)
60-20090 4" x .012" x .5" (102 x .31 x 12.7 mm)
60-20100 6" x .020” x .5" (152 x .51 x 12.7 mm)
60-20101 7" x .025” x .5" (178 x .64 x 12.7 mm)
60-20104 8" x .030” x .5" (203 x .76 x 12.7 mm)
Item Dimensions
60-20069 4" x .020" x .5" (102 x .51 x 12.7 mm)
60-20079 6" x .020" x .5" (152 x .51 x 12.7 mm)
60-20074 5" x .020" x .5" (127 x .51 x 12.7 mm)
60-20086 7" x .025" x .5" (178 x .64 x 12.7 mm)
60-20088 8" x .030" x .5" (203 x .76 x 12.7 mm)
Item Dimensions
60-20071 4" x .012" x .5" (102 x .31 x 12.7 mm)
60-20082 6" x .020" x .5" (152 x .51 x 12.7 mm)
60-20076 5" x .015" x .5" (127 x .38 x 12.7 mm)
60-20083 7" x .025" x .5" (178 x .64 x 12.7 mm)
60-20087 8" x .030" x .5" (203 x .76 x 12.7 mm)
Item Dimensions
60-30005 5" x .020" x .5" (127 x .51 x 12.7 mm)
60-30015 7" x .025" x .5" (178 x .64 x 12.7 mm)
60-30010 6" x .020" x .5" (152 x .51 x 12.7 mm)
60-30020 8" x .030" x .5" (203 x .76 x 12.7 mm)
13
www.alliedhightech.com
Sectioning
Non-Ferrous Alloys HV 450 – 800
Solid core cut-off blades consist of abrasive mineral
mixed with resin to form a continuous matrix through the
entire blade. Aluminum oxide is recommended for cutting
ferrous metals and super alloys, while silicon carbide is best
used for cutting non-ferrous metals and alloys. These
produce minimal odor, cut cool and are suited for higher-
speed sectioning on non-gravity-fed saws. Two arbor sizes
are offered.
Diamond Plated, Segmented Rim Section
Diamond, Segmented Rim
Diamond, Continuous Rim
SiC Dimensions
Used to clean the rim and expose new abrasive on all
wafering blades.
Item Dimensions
60-20105 6" x .5" x .5" (152 x 12.7 x 12.7 mm)
Resin Bond, 0.5" (12.7 mm) Arbor Hole (Pk/10)
Item Dimensions
75-10010 4" x .020" x .5" (102 x .51 x 12.7 mm)
75-10035 6" x .040" x .5" (152 x 1 x 12.7 mm)
75-10045 8" x .025" x .5" (203 x .64 x 12.7 mm)
80-11810 8" x .035" (200 x .8 mm)
80-11805 7" x .030" (175 x .76 mm)
80-11605 7" x .030" (175 x .76 mm)
80-11705 7" x .030" (175 x .76 mm)
80-11505 7" x .030" (175 x .76 mm)
80-11610 8" x .035" (200 x .8 mm)
80-11710 8" x .035" (200 x .8 mm)
80-11510 8" x .035" (200 x .8 mm)
Non-Ferrous Alloys < HV 450
Ferrous Alloys HV 450 - 800
Ferrous Alloys < HV 450
75-10005 4" x .012" x .5" (102 x .31 x 12.7 mm)
75-10020 5" x .020" x .5" (127 x .51 x 12.7 mm)
Item Dimensions
65-10010 4" x .020" x .5" (102 x .51 x 12.7 mm)
65-10030 6" x .040" x .5" (152 x 1 x 12.7 mm)
65-10025 6" x .020" x .5" (152 x .51 x 12.7 mm)
Plated blades consist of a metal core with diamonds
nickel plated to the rim. These blades provide aggressive
sectioning on samples containing resins and soft materials
including PCBs, fiber composites and plastics.
Recommended for sectioning resin or plastic composites,
and other materials where metals are not predominant.
The diamond segments draw coolant into the cut and
remove swarf effectively. Used at either low (<1,000 RPM)
or high (>1,000 RPM) speeds.
For general sectioning of a variety of nonmetals. Used at
either low (<1,000 RPM) or high (>1,000 RPM) speeds.
Al
2
O
3
Dimensions SiC
80-11300 6" x .024" (150 x .61 mm) 80-11400
80-11305 7" x .030" (175 x .76 mm) 80-11405
80-11310 8" x .030" (200 x .76 mm) 80-11410
Plated Blades
Solid Core Blades
Al
2
O
3
Dimensions
Cutting Fluids
Cutting fluid enhances blade
performance, extends blade life
and minimizes material deformation
by reducing heat during cutting.
Use Deli-Cut low speed cutting fluid
for gravity-fed saws at full strength.
Use Maxi-Cut or Lubri-Cut for
speeds above 1,000 RPM (diluted
2-5% with water). Lubri-Cut has low
oil content and is easier to clean.
Dressing Stick, Silicon Carbide
Resin Bond, 1.25" (32 mm) Arbor Hole (Pk/10)
Item Description
80-10130 Lubri-Cut, 128 oz. (3.8 L)
80-10145 Maxi-Cut, 32 oz. (950 mL)
80-10135 Lubri-Cut, 32 oz. (950 mL)
60-20110 Deli-Cut, 32 oz. (950 mL)
80-10140 Maxi-Cut, 128 oz. (3.8 L)