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13 www .alliedhightech.com Sectioning Non-Ferrous Alloys HV 450 – 800 Solid core cut-off blades consist of abrasive mineral mixed with resin to form a continuous matrix through the entire blade. Aluminum oxide is recomme…

(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)

Sectioning

Wafering blades are available in Bonded, Plated or Solid

Core configurations with diamond, cubic boron nitride

(CBN), aluminum oxide (Al

) or silicon carbide (SiC)

mineral. They are recommended for precision sectioning

or when kerf (cut width) loss needs to be minimized.

(Dimensions listed are diameter x thickness x arbor hole.)

Wafering Blades

Metal Bonded Rim Section

Metal Bonded Blades

Bonded blades are composed of an inner metal core

and an outer rim. The rim consists of either metal or resin

mixed with abrasive, cured under high temperature and

pressure to bond the matrix together. Metal bonding offers

long life and durability, while resin bonding creates less

heat, provides better surface finish and is well suited for

cutting hard, delicate or brittle materials.

Diamond, Resin Bond

CBN, Metal Bond

CBN, Resin Bond

Low Concentration

Diamond, Metal Bond

Resin Bonded Blades

Recommended for general laboratory sectioning, excluding

ferrous alloys, at either low (<1,000 RPM) or high

(>1,000 RPM) speeds.

Recommended for sectioning very hard or brittle

materials such as ceramics, silicon, glass and refractories

where chipping and pullout need to be minimized. Most

commonly used at lower (<1,000 RPM) speeds.

High Concentration

Recommended for cutting hard, brittle or delicate materials

including ceramics, carbides, composites and exotic metals

where low heat generation or improved surface finishes are

desired. Most commonly used at higher (>1,000 RPM) speeds.

Recommended for sectioning hard steel, and iron, cobalt,

nickel and lead based alloys. Most commonly used at

lower (<1,000 RPM) speeds.

Recommended for sectioning hard steel above HRC 60.

Most commonly used at higher (>1,000 RPM) speeds.

Bonded Blades

Item Dimensions

60-20065 3" x .006" x .5" (76 x .15 x 12.7 mm)

60-20075 5" x .015" x .5" (127 x .38 x 12.7 mm)

60-20070 4" x .012" x .5" (102 x .31 x 12.7 mm)

60-20080 6" x .020" x .5" (152 x .51 x 12.7 mm)

60-20081 7" x .025" x .5" (178 x .64 x 12.7 mm)

60-20084 8" x .030" x .5" (203 x .76 x 12.7 mm)

Item Dimensions

60-20085 3" x .006" x .5" (76 x .15 x 12.7 mm)

60-20095 5" x .015" x .5" (127 x .38 x 12.7 mm)

60-20090 4" x .012" x .5" (102 x .31 x 12.7 mm)

60-20100 6" x .020” x .5" (152 x .51 x 12.7 mm)

60-20101 7" x .025” x .5" (178 x .64 x 12.7 mm)

60-20104 8" x .030” x .5" (203 x .76 x 12.7 mm)

Item Dimensions

60-20069 4" x .020" x .5" (102 x .51 x 12.7 mm)

60-20079 6" x .020" x .5" (152 x .51 x 12.7 mm)

60-20074 5" x .020" x .5" (127 x .51 x 12.7 mm)

60-20086 7" x .025" x .5" (178 x .64 x 12.7 mm)

60-20088 8" x .030" x .5" (203 x .76 x 12.7 mm)

Item Dimensions

60-20071 4" x .012" x .5" (102 x .31 x 12.7 mm)

60-20082 6" x .020" x .5" (152 x .51 x 12.7 mm)

60-20076 5" x .015" x .5" (127 x .38 x 12.7 mm)

60-20083 7" x .025" x .5" (178 x .64 x 12.7 mm)

60-20087 8" x .030" x .5" (203 x .76 x 12.7 mm)

Item Dimensions

60-30005 5" x .020" x .5" (127 x .51 x 12.7 mm)

60-30015 7" x .025" x .5" (178 x .64 x 12.7 mm)

60-30010 6" x .020" x .5" (152 x .51 x 12.7 mm)

60-30020 8" x .030" x .5" (203 x .76 x 12.7 mm)

www.alliedhightech.com

Sectioning

Non-Ferrous Alloys HV 450 – 800

Solid core cut-off blades consist of abrasive mineral

mixed with resin to form a continuous matrix through the

entire blade. Aluminum oxide is recommended for cutting

ferrous metals and super alloys, while silicon carbide is best

used for cutting non-ferrous metals and alloys. These

produce minimal odor, cut cool and are suited for higher-

speed sectioning on non-gravity-fed saws. Two arbor sizes

are offered.

Diamond Plated, Segmented Rim Section

Diamond, Segmented Rim

Diamond, Continuous Rim

SiC Dimensions

Used to clean the rim and expose new abrasive on all

wafering blades.

Item Dimensions

60-20105 6" x .5" x .5" (152 x 12.7 x 12.7 mm)

Resin Bond, 0.5" (12.7 mm) Arbor Hole (Pk/10)

Item Dimensions

75-10010 4" x .020" x .5" (102 x .51 x 12.7 mm)

75-10035 6" x .040" x .5" (152 x 1 x 12.7 mm)

75-10045 8" x .025" x .5" (203 x .64 x 12.7 mm)

80-11810 8" x .035" (200 x .8 mm)

80-11805 7" x .030" (175 x .76 mm)

80-11605 7" x .030" (175 x .76 mm)

80-11705 7" x .030" (175 x .76 mm)

80-11505 7" x .030" (175 x .76 mm)

80-11610 8" x .035" (200 x .8 mm)

80-11710 8" x .035" (200 x .8 mm)

80-11510 8" x .035" (200 x .8 mm)

Non-Ferrous Alloys < HV 450

Ferrous Alloys HV 450 - 800

Ferrous Alloys < HV 450

75-10005 4" x .012" x .5" (102 x .31 x 12.7 mm)

75-10020 5" x .020" x .5" (127 x .51 x 12.7 mm)

Item Dimensions

65-10010 4" x .020" x .5" (102 x .51 x 12.7 mm)

65-10030 6" x .040" x .5" (152 x 1 x 12.7 mm)

65-10025 6" x .020" x .5" (152 x .51 x 12.7 mm)

Plated blades consist of a metal core with diamonds

nickel plated to the rim. These blades provide aggressive

sectioning on samples containing resins and soft materials

including PCBs, fiber composites and plastics.

Recommended for sectioning resin or plastic composites,

and other materials where metals are not predominant.

The diamond segments draw coolant into the cut and

remove swarf effectively. Used at either low (<1,000 RPM)

or high (>1,000 RPM) speeds.

For general sectioning of a variety of nonmetals. Used at

either low (<1,000 RPM) or high (>1,000 RPM) speeds.

Dimensions SiC

80-11300 6" x .024" (150 x .61 mm) 80-11400

80-11305 7" x .030" (175 x .76 mm) 80-11405

80-11310 8" x .030" (200 x .76 mm) 80-11410

Plated Blades

Solid Core Blades

Dimensions

Cutting Fluids

Cutting fluid enhances blade

performance, extends blade life

and minimizes material deformation

by reducing heat during cutting.

Use Deli-Cut low speed cutting fluid

for gravity-fed saws at full strength.

Use Maxi-Cut or Lubri-Cut for

speeds above 1,000 RPM (diluted

2-5% with water). Lubri-Cut has low

oil content and is easier to clean.

Dressing Stick, Silicon Carbide

Resin Bond, 1.25" (32 mm) Arbor Hole (Pk/10)

Item Description

80-10130 Lubri-Cut, 128 oz. (3.8 L)

80-10145 Maxi-Cut, 32 oz. (950 mL)

80-10135 Lubri-Cut, 32 oz. (950 mL)

60-20110 Deli-Cut, 32 oz. (950 mL)

80-10140 Maxi-Cut, 128 oz. (3.8 L)

(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)

Sectioning

Material Abrasive Bond Unit Item

Rubber/Resin .062" (1.6) 80-40000

Resin .060" (1.5) 80-40001

.062" (1.6) 80-40010

.040" (1.0) 80-40015

.040" (1.0) 80-40021

.060" (1.5) 80-40022

.062" (1.6) 80-40025

.040" (1.0) Pk/10 80-40030

Delicate Cutting of Steels Rubber .032" (0.8) 80-40035

Soft/Annealed Steels Resin .080" (2.0) 80-40040

.055" (1.4) 80-40045

.040" (1.0) 80-40054

.062" (1.6) 80-40055

.040" (1.0) 80-40060

Soft Non-Ferrous/Al/Cu Alloys Rubber/Resin .062" (1.6) 80-40065

Ceramics/Composites Metal .050" (1.3) 60-40070

Carbides/Fragile Nonmetals Resin .050" (1.3) Each 60-40075

Hardened Steels (HRC 60+) Resin .050" (1.3) 60-40080

Cut-off blades are specially engineered for metallurgical

sectioning. Aluminum oxide

(Al

), silicon carbide (SiC),

diamond and cubic boron nitride (CBN) abrasives are

offered in various bond types for sectioning a wide variety

of materials. Choosing the right blade for the right material

is crucial in reducing thermal and structural deformation.

Protective metal arbor inserts are molded into resin and

rubber/resin blades. Blade arbor holes fit both 32 mm and

1.25" spindle arbors. All blades are precision ground to

slightly less than the stated diameter to universally fit all

makes and models of cutting machines. Blotters are

supplied to shield vibration from the metal flanges and

help protect the blade from breaking during use.

Bond Information:

Resin Bond blades cut cooler with less friction and do not

emit a burned rubber odor as with rubber bond blades.

Rubber Bond blades are thinner and ideal for production

environments where durability and longer life are desired.

Rubber/Resin Bond blades offer both durability and

cooler cutting characteristics.

Metal Bond diamond blades provide longer blade life and

more durability than resin bond blades, for less critical

surface finish requirements.

Material Abrasive Bond Unit Item

Rubber/Resin .062" (1.6) 80-50000

Resin .062" (1.6) 80-50001

.062" (1.6) 80-50010

.040" (1.0) 80-50015

Resin .060" (1.5) 80-50022

.062" (1.6) 80-50025

.040" (1.0) Pk/10 80-50030

Rubber .032" (0.8) 80-50035

Resin .080" (2.0) 80-50040

Resin .055" (1.4) 80-50045

.062" (1.6) 80-50055

.040" (1.0) 80-50060

Rubber/Resin .062" (1.6) 80-50065

Thickness

Inch (mm)

Rubber

Tool Steels (HRC 60+)

Delicate Cutting of Steels

Soft/Annealed Steels

Soft Non-Ferrous/Al/Cu Alloys

(225 mm)

Tough Non-Ferrous,

Titanium Alloys

SiC

CBN

Hardened Steels,

Super Alloys (HRC 45-60)

Carbon Steels,

Medium Hard Steels (HRC 30-45)

Rubber

Tool Steels (HRC 60+)

Resin

Rubber

Diamond

(250 mm)

Resin

Hardened Steels,

Super Alloys (HRC 45-60)

Carbon Steels,

Medium Hard Steels (HRC 30-45)

Tough Non-Ferrous,

Titanium Alloys

Thickness

Inch (mm)

Cut-Off Blades