allied-catalog-2013.pdf - 第61页
61 www .alliedhightech.com Milling X-Prep ® Consumables Made of solid carbide for maximum performance and durability , these end mills are used to cut a wide variety of materials, including soft metals ( Al & Cu ), c…
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(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
Milling
X-Prep
®
Accessories
A variety of fixtures are available to accommodate many sample sizes. Tabs on each fixture secure a borosilicate glass
carrier onto which samples are mounted using wax. The fixtures feature a serrated interface that reduces surface
contact to minimize sample registration errors. Borosilicate resists warping and maintains its shape through thermal
cycling. It is easily machined using diamond tools for sample registration, or to produce clearance pockets for
accommodating leads on device packages, capacitors or flip-chip die.
The fixture depth allows the sample to be submerged in lubricant during operation, maintaining lower sample and tool
temperature, increasing tool life and eliminating airborne particulates.
Fixtures
Ruby Tipped Probe Dust Extraction Vacuum, HEPA Filtration
Item Description
Item Description
This quiet vacuum provides maximum health protection from
exposure to airborne contaminants generated from dry cutting
and/or grinding processes.
It features a triple filtration system with carbon and micro-
particle filter that are easy to change. Its automatic control
operates the unit only when suction is required.
Noise: ~ 15-20 dB over ambient.
Dims: 13" W x 13" H x 15" D (330 x 330 x 381 mm)
The ruby tipped probe is an accessory used for
leveling and profiling samples on the X-Prep
®
.
The probe stylus can be replaced should it
become damaged or chipped.
15-9180 Vacuum System, 115 V
15-9185 Vacuum System, 230 V
28-85175A14 Replacement Stylus, 1 mm Ø
28-2060.5 Replacement Stylus, .5 mm Ø
15-92RTP Ruby Tipped Probe, with
1 mm Ø Stylus
Item Description
15-9126 Borosilicate Glass Carriers, 2" x 2" (Pk/20)
15-9141 Borosilicate Glass Carriers, 4" x 4" (Pk/10)
15-9135 3" x 3" with 10 Borosilicate Carriers
15-9148 Borosilicate Glass Carriers, 4" x 6" (Pk/10)
15-9136 Borosilicate Glass Carriers, 3" x 3" (Pk/10)
15-9125 2" x 2" with 20 Borosilicate Carriers
15-9140 4" x 4" with 10 Borosilicate Carriers
15-9147 4" x 6" with 10 Borosilicate Carriers
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www.alliedhightech.com
Milling
X-Prep
®
Consumables
Made of solid carbide for maximum performance and
durability, these end mills are used to cut a wide variety of
materials, including soft metals (Al & Cu), circuit board (PCB)
substrates, ferrous metals (Fe) and other nonmetals.
2-Flute end mills have deeper, longer gullets for greater
chip-carrying capacity, and are center cutting.
4-Flute end mills produce finer finishes and last longer than
2-flute end mills, because wear is distributed over a greater
area. They also remove material more quickly and can be
moved across the sample at a higher rate.
Long Reach end mills feature cutting flutes that
extend up from the tip approximately 3x the tip
diameter to allow cutting into deeper cavities.
4-Flute 2-Flute
2-Flute
4-Flute
Carbide End Mills (Pk/4)
PCB tools
are specially
coated for
cutting through
glass-fiber
reinforced
circuit board
material.
Open small areas
(as little as 100
x 100 µm).
Easily machine through copper to
expose silicon.
Tip Ø x L PCB Al & Cu Fe
0.05 mm x 38 mm
- 15-922F0.05 -
0.25 mm
x 38 mm
15-922FP0.25 15-922F0.25 15-922FS0.25
0.5 mm
x 38 mm
15-922FP0.5 15-922F0.5 15-922FS0.5
0.7 mm
x 38 mm
15-922FP0.7 15-922F0.7 15-922FS0.7
1 mm
x 38 mm
15-922FP1.0 15-922F1.0 15-922FS1.0
1.5 mm
x 38 mm
15-922FP1.5 15-922F1.5 15-922FS1.5
2 mm
x 38 mm
15-922FP2.0 15-922F2.0 15-922FS2.0
3 mm
x 38 mm
15-922FP3.0 15-922F3.0 15-922FS3.0
Tip Ø x L PCB Al & Cu Fe
0.7 mm x 38 mm 15-924FP0.7 15-924F0.7 15-924FS0.7
1 mm x 38 mm 15-924FP1.0 15-924F1.0 15-924FS1.0
1.5 mm x 38 mm 15-924FP1.5 15-924F1.5 15-924FS1.5
2 mm x 38 mm 15-924FP2.0 15-924F2.0 15-924FS2.0
3 mm x 38 mm 15-924FP3.0 15-924F3.0 15-924FS3.0
4-Flute, Long Reach
Tip Ø x L Al & Cu Fe
0.7 mm x 38 mm 15-924F0.7-3 15-924FS0.7-3
1 mm x 38 mm 15-924F1.0-3 15-924FS1.0-3
1.5 mm x 38 mm 15-924F1.5-3 15-924FS1.5-3
Standard end mills (left) have tapered tips that may restrict the
depth of the cavity they can produce when compared to long
reach end mills (right).
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(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
Milling
Diamond Grinding Discs (Pk/100)
Item Description
15-92MCGD5 Medium, 5 mm Ø
15-92CGD5 Coarse, 5 mm Ø
15-92FGD3 Fine, 3 mm Ø
15-92VFGD3 Very Fine, 3 mm Ø
15-92FGD5 Fine, 5 mm Ø
15-92VFGD5 Very Fine, 5 mm Ø
15-92FGD9 Fine, 9 mm Ø
15-92VFGD12 Very Fine, 12 mm Ø
15-92VFGD9 Very Fine, 9 mm Ø
Diamond grinding discs are ideal for grinding and
thinning silicon, glass and ceramic. They are secured
to mounts using glue. Diameter selection depends on
corner radius and restrictions of sample. See Loctite
®
454
™
or 460
™
on page 63.
Plated Diamond Tools (Pk/4)
Plated diamond
tools are used for
bulk removal of
plastic/composite
materials and
other nonmetals
including glass
and ceramic.
Item Description
15-92CP1.5 Coarse, 1.5 mm Ø x 38 mm L
15-92FP0.7 Fine, 0.7 mm Ø x 38 mm L
15-92CP1.0 Coarse, 1 mm Ø x 38 mm L
15-92FP1.0 Fine, 1 mm Ø x 38 mm L
15-92FP1.5 Fine, 1.5 mm Ø x 38 mm L
15-92FP3.0 Fine, 3 mm Ø x 38 mm L
Item Unit
15-92XL32 32 oz. (950 mL)
15-92XL128 128 oz. (3.8 L)
X-Lube
X-Lube is a solvent-free lubricant used for milling,
grinding and polishing applications. By submerging
the sample during operation, debris is contained in
the liquid, and the sample and tool are kept cooler.
It is specially formulated to minimize splashing.
Item Description
15-92VFMB0.70 Very Fine, 0.7 mm Ø x 38 mm L
15-92VFMB0.50 Very Fine, 0.5 mm Ø x 38 mm L
15-92VFMB0.40 Very Fine, 0.4 mm Ø x 38 mm L
15-92VFMB0.20 Very Fine, 0.2 mm Ø x 38 mm L
15-92FMB1.0 Fine, 1 mm Ø x 38 mm L
15-92MMB1.0 Medium, 1 mm Ø x 38 mm L
15-92VFMB1.0 Very Fine, 1 mm Ø x 38 mm L
15-92FMB1.5 Fine, 1.5 mm Ø x 38 mm L
15-92FMB2.0 Fine, 2 mm Ø x 38 mm L
15-92MMB1.5 Medium, 1.5 mm Ø x 38 mm L
15-92VFMB1.5 Very Fine, 1.5 mm Ø x 38 mm L
15-92FMB3.0 Fine, 3 mm Ø x 38 mm L
15-92CP3.0 Coarse, 3 mm Ø x 38 mm L
15-92MMB3.0 Medium, 3 mm Ø x 38 mm L
15-92CMB3.0 Coarse, 3 mm Ø x 38 mm L
15-92CGD9 Coarse, 9 mm Ø
15-92MCGD9 Medium, 9 mm Ø
15-92FGD12 Fine, 12 mm Ø
15-92FMB0.55 Fine, 0.55 mm Ø x 38 mm L
15-92FMB0.70 Fine, 0.7 mm Ø x 38 mm L
15-92VFMB2.0 Very Fine, 2 mm Ø x 38 mm L
15-92VFMB3.0 Very Fine, 3 mm Ø x 38 mm L
Metal Bonded Diamond Tools (Pk/2)
Metal bonded diamond tools are recommended for
grinding nonmetals such as mold compound, silicon,
glass and ceramic. Compared to plated tools, they are
made with finer diamonds bound in a metal matrix that
maintains better shape/profile, and they provide longer
life, higher accuracy and finer surface finish.