00192169-01.pdf - 第10页
Order No. 00192 169-01 User Manual - Productivity Lift E_SPLFS03_V40_11_0300_200300_V1_14.doc Last update: 20.03.2000 - Version V 1.14 Page 10 Service engineer The service engineer is employed by the manufacturer and is …
Order No. 00192 169-01 User Manual - Productivity Lift
E_SPLFS03_V40_11_0300_200300_V1_14.doc Last update: 20.03.2000 - Version V 1.14 Page 9
3.2.1.2 Inappropriate use
Any use made of the device, other than the prescribed use, without the written consent of the
manufacturer or operating the device beyond the scope of the technical restrictions, is
considered inappropriate.
N.B.
The technical restrictions can be found in the Technical Data chapter of these operating
instructions.
WARNING
Inappropriate use of this equipment can result in injury. Please comply with these operating
instructions.
3.2.2 Operating modes
The device can be operated in two modes, normal operating mode and special operating
mode.
Normal operating mode
The normal operating mode, all functions and tasks for which the device was designed are
performed automatically. An operator is only required if the device is used as a workstation
(e.g. transport module TM6V), or with a magazine buffer or loading/unloading station where
magazines can be exchanged. Also included in the normal operating mode is the removal of
faults e.g. jammed PCBs from areas of the device, which are accessible via doors or covers
without the usage of tools. If a tool is necessary in order to remove the fault this counts to the
special operating mode.
Special operating mode
The special operating mode covers all activities, which are not included in the normal
operating mode. These are the set-up-operating mode, device maintenance and cleaning and
the removal of faults with tools as well as the repair of the device.
3.2.3 User roles
In order to guarantee safety, the user of the device must fulfil certain requirements. Only those
who fulfil the requirements shall be authorised to use the device.
A user designates anyone who works with the device. Since the user requirements depend to
a large extent on their activity, the following user roles have been defined:
Operator
The operator is the contracting party of the manufacturer. The manufacturer may legally
impose conditions on the contracting party when the device is purchased.
The operator makes prescribed use of the device and authorises those entitled to work with
the device in one of the defined user roles. They too shall be obliged to instruct the users.
Order No. 00192 169-01 User Manual - Productivity Lift
E_SPLFS03_V40_11_0300_200300_V1_14.doc Last update: 20.03.2000 - Version V 1.14 Page 10
Service engineer
The service engineer is employed by the manufacturer and is responsible for fault clearance
and installation when the device is in special operating mode. During repair and maintenance
tasks on the equipment, the service engineer has to use the transport locks and security
features as described in capture 3.5.
He is a qualified employee who has completed either a mechanical or electrical engineering
vocational training.
N.B.
Work on the device and its control functions may only be carried out by the manufacturers
service engineers or by personnel authorised by the manufacturer.
Qualified person
The qualified person serves the device in the normal operation mode as well as the special
operating mode according to the prescribed usage. During repair and maintenance tasks on
the equipment, the Qualified person has to use the transport locks and security features as
described in chapter 3.5.
The manufacturer trains the person and he observes the instructions and surveys the user
role.
User
The user is only allowed to operate those modes, which are necessary in the normal operating
mode in order to grant an automatic operation. All other necessary activities are usually
performed in co-operation with a qualified person. The user is also allowed to e.g. remove
jammed PCBs from the device if this is possible without using a tool. If for the repair tools are
necessary this counts as special operating mode and can only be performed by a qualified
person.
NOTE
Limitation of operator tasks.
1. The user is only allowed to take out PCBs from the user side from the inner area of the lift
so that the user can reach them easily with his arm. If the user must bend his upper body
then he needs to ask for advice from a qualified person.
2. Removing a PCB from the Productivity Lift Conveyor. If it is necessary to pull the locked
underfloor conveyor into the Productivity Lift to remove a PCB, the operator has to be
assisted by a Qualified person or a Service engineer. Although the task can be performed
without a tool, it is a significant action within the production line.
3. The Qualified person or Service engineer has to follow the defined instruction as
described in chapter 3.5.
N.B.
The user is obliged to read chapter 2 security.
N.B.
The users also have to observe the chapters user classifying, operation safety and
training in the user manual of the placement system.
Order No. 00192 169-01 User Manual - Productivity Lift
E_SPLFS03_V40_11_0300_200300_V1_14.doc Last update: 20.03.2000 - Version V 1.14 Page 11
3.2.4 Danger areas
We have defined three danger areas when it comes to using the device:
Device
The device danger area incorporates the entire device including connecting cables and control
elements.
Device environment
The device environment danger area incorporates the area surrounding the device, if it is
affected by the device, including everything from connecting cables through to connecting
socket and transport path, as well as third parties (those passing by or not directly involved).
User
The user danger area incorporates anyone working with the device.
3.2.5 Areas of responsibility
In order for the device to be operated safely, the user roles are responsible for certain danger
areas.
Operator
The operator is responsible for the user danger area. They may only authorise those users
who fulfil all the requirements of the user roles affected to operate the device. For this
purpose, they shall pay particular attention to the following points:
• They ensure that all device users have read chapter 3 Safety thoroughly and understood
it, and thus act in a responsible manner.
• They ensure that no unauthorised personnel carry out work on the device.
• They provide the user with information regarding the possible risks and dangers
associated with using the device.
• They heed the legally prescribed minimum user age.
• They ensure that the personnel to be trained, or those undergoing general training, are
under the constant supervision of an informed and authorised person.
Service engineer
The service engineer is responsible for the device danger area. He ensures that the device
is free from technical defects, safe and functional at all times.
Qualified person
The qualified person is responsible for the device environment danger area. They must
ensure that the device does not harm people and that people can not damage the device.