M7_ServiceManual_e.pdf - 第7页

Contents 1 Installa tion ................................................................................................... 1-1 Installation of the Mounter................................................................…

■ General

Keep the mounter and its surrounding area safe and clean.

Do not get on the feeder bank or mounter top.

Not to let any rats enter and stay inside of mounter or its surrounding area, always keep there clean, tidy and

locked up securely, taking care of prevention against machine damages by rats.

(Chapter 4 > Cautions about overall electrical items)

■ Operation

To prevent machine damage, before operation, make sure accessories such as parts feeders are set

completely and not to jump off.

To prevent machine damage, do not operate the mounter with foreign obstacles such as measurement tools

left on the conveyor or feeder bank.

After turning off the mounter, leave the mounter 15 seconds or more before turning on again. Otherwise,

motor alarm can result.

■ Safety Interlock

The mounter covers (front/rear) feature safety interlock mechanism. To safeguard the operator, this

mechanism is activated to stop the mounter immediately by opening a mounter cover or entering hand or

part of the body inside the operation area during operation.

■ Others

Contents of this manual are subject to change without prior notice.

Caution

Contents

1 Installation...................................................................................................1-1

Installation of the Mounter..................................................................................................1-2

Environmental Requirements....................................................................................1-2

How to Hoist the Mounter........................................................................................1-3

Production Line ........................................................................................................1-4

Installing the Mounter...............................................................................................1-5

Supplementary Explanation for Installation ...........................................................1-10

Jack-up Point ..........................................................................................................1-11

Power Cable Wiring ...............................................................................................1-13

Removal of Rust Inhibiting Grease.........................................................................1-14

Pre-Process and Post-Process of The Mounter.................................................................1-17

Connecting Pre-Process and Post-Process..............................................................1-17

Sequence of Receiving PC board (Standard spec.).................................................1-18

Sequence of Sending PC board (Standard spec.)....................................................1-19

Sequence of Receiving PC board (SMEMA Interface spec.).................................1-20

Sequence of Sending PC board (SMEMA Interface spec.)....................................1-21

2 Periodical Checks.......................................................................................2-1

Daily Checks.......................................................................................................................2-2

Visual Check.............................................................................................................2-2

Manual Check...........................................................................................................2-3

Monthly Check....................................................................................................................2-4

3 Mechanical Section ....................................................................................3-1

Head Manifold Section.......................................................................................................3-2

Head Manifold Section.......................................................................................................3-3

Inspection for Head/Nozzle Clogging and Solenoid Valve Breakdown.............................3-4

Nozzle.................................................................................................................................3-6

Nozzle Recognition Stickers.............................................................................................3-16

Labeling a Nozzle ID Sticker to a Nozzle ..............................................................3-16

Cleaning Nozzle Recognition Stickers ...................................................................3-17

Flange Seal........................................................................................................................3-18

Camera..............................................................................................................................3-19

Camera Lens and Glass...........................................................................................3-19

Cleaning Beam camera ...........................................................................................3-20

Cleaning Board Camera..........................................................................................3-20

Lubrication........................................................................................................................3-21

Lubrication Points...................................................................................................3-21

M7 Grease up....................................................................................................................3-23

Specified Lubricants...............................................................................................3-29

PCB Clamp Bar.................................................................................................................3-30

4 Electrical Section........................................................................................4-1

Signal I/O............................................................................................................................4-2

Signal Input Monitor.................................................................................................4-2

Signal Output Control...............................................................................................4-5

Serial I/O...................................................................................................................4-8

Signal Output Map....................................................................................................4-9

Signal Input Map ....................................................................................................4-18

Control Board ...................................................................................................................4-26

Handling Control Board..........................................................................................4-26

Electrodes on Feeder / Feeder Bank .................................................................................4-27

Adjustment of Board Detection Sensors...........................................................................4-28

Cautions about overall electrical items.............................................................................4-30

5 Materials......................................................................................................5-1

Standard Accessories..........................................................................................................5-2