CM602规格说明书（英文）.pdf - 第10页
CM602-L 2006.0515 - 5 - Direct tra y feeder The tabl e connecte d with the d irect tra y feeder DT 50S- 20 (optio n) holds a m axim um of 20 t ypes of tr ays a nd of 6 types of feeders . T y pe D-0, D-1 and E-0 T y pe F-…
CM602-L 2006.0515
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Versatility
Compatibility with the CM400 series
CM602-L not only provides high productivity but also maintains compatibility with the CM400 series by using the
CM400-series-proven feeders, nozzles, data, feeder cart, operation screens, and other features.
* Except for the nozzles for High Speed head (12 nozzles) type.
Exchangeable between High Speed head and Multi-functional head
For CM602-L, three types of placement heads can be selected for each placement stage.
・
There are two types of High Speed heads (12 nozzles type / 8 nozzles type) with matrix-like arranged nozzles
(2 × 6 / 2 × 4). The servomotor is used for the independent vertical driving of each nozzle, providing a high
reliability and high speed operation.
・
The Multi-functional head has three nozzles. Each nozzle is equipped with an independent vertical drive
system and θ-drive system. The placement load generated at the nozzle tip can be controlled in real time from
0.5 N up to 50 N, based on the settings of data.
・
For the delivered machine, our engineer supports exchanging heads on the spot.
* Please select the head for each stage. It is not possible to set different types of heads to the front and the rear table on the same stage.
Versatility of feeders
Conventional several tens of tape feeders are integrated into eight types of feeders. These eight types of feeders
support 8 mm up to 104 mm paper/embossed tape. Tape feeding is driven by the servomotor; feed pitch and
feed speed are set according to the components. These parameters are set by the data sent from the CM602-L
main body.
* These tape feeders (servomotor-driven type) are shared with the CM400 series.
* For High Speed head (12 nozzles) type, the version of the software incorporated in the double tape feeder needs to be updated to Ver. 5.00
or later. (Because of the gang feed support in right and left lanes of double tape feeder.)
Valid number of feeders
Up to 108 double tape feeders can be set on
CM602-L. (When the tape width is 8 mm)
At this time, 216 reels can be set.
27 feeders × 2 reels × 4 tables
= 216 of 8 mm tape reels can be set.
27
27
27
27
Feeder table
(Four locations)
8 mm double tape feeder
Tape feeder for both
12 mm and 16 mm
Tape feeder for both
24 mm and 32 mm
Tape feeder for both
44 mm and 56 mm
72 mm tape feeder 88 mm tape feeder 104 mm tape feeder
8 mm single tape feeder
CM602-L 2006.0515
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Direct tray feeder
The table connected with the direct tray feeder DT50S-20 (option) holds a maximum of 20 types of trays and of 6
types of feeders.
Type D-0, D-1 and E-0
Type F-0
Efficient Changeover
Multi job production
Per CM602-L, 216 types of components (on an 8 mm tape basis) can be set; when two or three machines are
coupled, the taped components to be placed on multiple types of PCBs can be set at a time.
The programming support system PS200-G has the feature that apportions the placement data to each stage,
taking the multi job production system like this into consideration.
Preparation while the machine is operating
■
Changing feeders during operation
It is possible to insert or extract the feeders that are not in use while the machine is operating.
That enables you to prepare for the next model during operation.
■
Feeder cart
The base where feeders will be set is integral with the feeder cart; therefore, it can easily be set or removed.
That enables you to set the feeders for the next model beforehand (Offline preparation).
Moreover, the removable feeder setting area that is integral with the changing cart will facilitate the mainte-
nance work.
* For High Speed head (12 nozzles) type, the version of the software incorporated in the feeder cart needs to be updated to Ver. 1.20 or
later. (Because of the gang feed support in right and left lanes of double tape feeder.)
■
Gang changing of support pins
In changeover, the PCB support pins need changing; however, CM602-L adopts the support pin block system.
Since setting the support pins can be performed with a support pin set jig, only you have to do for changeover
is removing and setting the block.
* About the support pin blocks
Common to CM402-L, CM401-L, and DT401-F.
Not sharable with CM402-M, CM401-M, CM400-M, DT401-M, DT400-M, CM212-M, CM202/201, and CM301.
6
2727
Feeder table
(Four places)
20 6 20
27
27
27
Feeder table
(Four places)
20
6
CM602-L 2006.0515
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High Accuracy Placement
■
Newly-developed component thickness sensor (Option
*
)
(To be released in September 2006)
The newly-developed component thickness sensor will improve the placement quality, featuring component
thickness measurement (chip data entry), component bring-back check, and nozzle tip check.
* This is an option exclusive to High Speed head (12 nozzles) type.
■
High resolution camera and newly developed recognition system
Wide field and high resolution line camera recognizes minute components like 0603 (0201”) chips up to large
sized connectors with high accuracy. And the newly developed recognition system improves not only the
recognition accuracy but also the recognition speed. (As compared with our conventional machines
(CM402-L), especially the recognition speed against minute components has been improved. However, not
all the components’ recognition speed will not be improved.)
As for the placement accuracy, the High Speed head type has achieved ±50 µm (Cpk
≥
1) for 0603 and 1005;
the Multi-functional head type, ±35 µm (Cpk
≥
1) for QFP. We provide high level narrow adjacent placement.
■
Calibration feature
Reassessed calibration program provides high accuracy placement. Automatic calibration feature maintains
an initial high precision even during operation. (Each parameter is automatically corrected by periodically
recognizing the gauge mark during operation.)
■
High speed low vibration control
High speed low vibration control has been introduced to the XY unit operation.