_482615_RE1304003 8mm ZS feeder maint.pdf - 第24页

Trained Customers Service Information 24 / 27 SI 1304003E- 00 0 = 8mm ZS feeder maintenance procedures 1 2.14 Replace the peel motor 2.14.1 Remov e the peel motor Step 1 Remove the EL box cover referring t o “ 2. 3 Repla…

Trained Customers

Service Information

23/27

SI1304003E-000 = 8mm ZS feeder maintenance procedures 1

2.13 Replace the P1, P2 and P3 idle gears

Note

Each of those gears can be replaced separately; they do not need to be replaced as a set.

2.13.1 Remove the P1, P2 and P3 idle gears

Step 1 Remove the feeder side cover referring to “2.4 Replace the feeder side cover”,

step 1. Apply a tiny amount of NSK NSL grease at where relevant positioning pins and

gears come in contact.

Note

Do not apply grease to the gear section. If the gear is contaminated with grease, wipe the

gear clean.

Step 2 Remove the P1, P2 and P3 idle gears from respective shafts.

2.13.2 Install the P1, P2 and P3 idle gears

Apply a tiny amount of NSK NSL grease at where relevant positioning pins and gears come in

contact.

Note

Do not apply grease to the gear section. If the gear is contaminated with grease, wipe the

gear clean.

Step 1 Set the gears to the shaft in order of the P3 idle gear, P2 idle gear and P1 idle gear

Note

Set the P1 idle gear so that its three recessed areas face upward.

Step 2 Rotate the gears slightly in order to mesh them the same way as the P4 and P5 idle

gears.

Step 3 Rotate the P1 idle gear to check that the gears up to the P/O lever gear rotate smoothly.

Step 4 Install the feeder side cover referring to “2.4 Replace the feeder side cover”, step 2.

Trained Customers

Service Information

24/27

SI1304003E-000 = 8mm ZS feeder maintenance procedures 1

2.14 Replace the peel motor

2.14.1 Remove the peel motor

Step 1 Remove the EL box cover referring to “2.3 Replace the EL box cover”, step 1.

Step 2 Remove the feeder side cover referring to “2.4 Replace the feeder side cover”,

step 1. Apply a tiny amount of NSK NSL grease at where relevant positioning pins and

gears come in contact.

Step 3 Disconnect the feed motor harness from the feeder board assy at its connector.

Step 4 Remove the P1 idle gear upward from the feeder body.

Step 5 Remove the screw fastening the peel motor harness using a Phillips screwdriver

(No.1).

Step 6 Remove the two screws fastening the peel motor using a Phillips screwdriver (No.1)

and remove the peel motor upward from the feeder body.

Trained Customers

Service Information

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SI1304003E-000 = 8mm ZS feeder maintenance procedures 1

2.14.2 Install the peel motor

Step 1 Set the new peel motor to the feeder body so that its harness is located on the lower

side.

Step 2 Fasten the peel motor roughly on the feeder body with two shoulder screws using a

Phillips screwdriver (No.1). Make sure that the step of the screw and the cutout part of

the motor fit.

Step 3 Fully tighten the screws to 40Ncm.

Note

When fastening the peel motor on the feeder body, be careful not to damage the harnesses

of the ABS board and feed motor.

Step 4 Fasten the earth cable of the peel motor on the feeder body with a screw using a

Phillips screwdriver (No.1).

Tightening torque is 40Ncm.

Step 5 Connect the connector of the feed motor to the feeder board assy.

Step 6 Apply a tiny portion of the NSK NSL grease to where the P1 positioning pin and the

gear come into contact.

Note

Do not apply grease to the gear section. If the gear is contaminated with grease, wipe the

gear clean.

Step 7 Install the P1 idle gear referring to “2.13.2 Install the P1, P2 and P3 idle gears”.

Step 8 Install the feeder side cover referring to “2.4 Replace the feeder side cover”, step 2.

Step 9 Install the EL box cover referring to “2.3 Replace the EL box cover”, step 2.