_482615_RE1304003 8mm ZS feeder maint.pdf - 第3页
Trained Customers Service Information 3/ 27 SI 1304003E- 00 0 = 8mm ZS feeder maintenance procedures 1 1 Require d tools and replacement part s identifica tion YAMAHA standard too ls NSL grease No. Parts to replace 2…
Trained Customers
Service Information
2/27
SI1304003E-000 = 8mm ZS feeder maintenance procedures 1
Table of contents
1 Required tools and replacement parts identification .............................................................. 3
2 Replacement of faulty parts (no adjustment is required after replacement) ........................ 4
2.1 Replace the reel holder bracket .......................................................................................... 4
2.2 Replace the top tape box cover ........................................................................................... 4
2.3 Replace the EL box cover ................................................................................................... 5
2.4 Replace the feeder side cover ............................................................................................. 6
2.5 Replace the cutter ............................................................................................................... 7
2.6 Replace the tail cover assy.................................................................................................. 8
2.6.1 Remove the tail cover assy ........................................................................................................ 8
2.6.2 Install the tail cover assy ............................................................................................................ 8
2.7 Replace the operation switch .............................................................................................. 9
2.7.1 Remove the operation switch ..................................................................................................... 9
2.7.2 Install the operation switch ........................................................................................................ 11
2.8 Replace the unclamp lever ................................................................................................ 12
2.8.1 Remove the unclamp lever ...................................................................................................... 12
2.8.2 Install the unclamp lever .......................................................................................................... 13
2.9 Replace the top tape box ................................................................................................... 14
2.9.1 Remove the top tape box ......................................................................................................... 14
2.9.2 Install the top tape box ............................................................................................................. 15
2.10 Replace the limit switch ..................................................................................................... 16
2.10.1 Remove the limit switch ........................................................................................................... 16
2.10.2 Install the limit switch ............................................................................................................... 18
2.11 Replace the EL box ........................................................................................................... 19
2.11.1 Remove the EL box .................................................................................................................. 19
2.11.2 Install the EL box ...................................................................................................................... 20
2.12 Replace the P/O1 roller, P4 and P5 idle gears .................................................................. 21
2.12.1 Remove the P/O1 roller, P4 and P5 idle gears ......................................................................... 21
2.12.2 Install the P/O1 roller, P4 and P5 idle gears ............................................................................. 22
2.13 Replace the P1, P2 and P3 idle gears .............................................................................. 23
2.13.1 Remove the P1, P2 and P3 idle gears ..................................................................................... 23
2.13.2 Install the P1, P2 and P3 idle gears ......................................................................................... 23
2.14 Replace the peel motor ..................................................................................................... 24
2.14.1 Remove the peel motor ............................................................................................................ 24
2.14.2 Install the peel motor ................................................................................................................ 25
2.15 Replace the splice sensor (optional) ................................................................................. 26
2.15.1 Remove the splice sensor ........................................................................................................ 26
2.15.2 Install the splice sensor ............................................................................................................ 26
3 Revision history ........................................................................................................................ 27
Trained Customers
Service Information
3/27
SI1304003E-000 = 8mm ZS feeder maintenance procedures 1
1 Required tools and replacement parts identification
YAMAHA standard tools
NSL grease
No.
Parts to replace
2-1
Reel holder bracket
2-2
Top tape box cover
2-3
EL box cover
2-4
Feeder side cover
2-5
Cutter
2-6
Tail cover
2-7
Operation switch
2-8
Unclamp lever
2-9
Top tape box
2-10
Limit switch
2-11
EL box
2-12
P/O1 roller and P4, P5 idle gears
2-13
P1, P2, P3 idle gears
2-14
Peel motor
2-15
Splice sensor (option)
2-1
2-2
2-3
2-4
2-6
2-7
2-8
2-9
2-15
2-12
2-12
2-5
2-12
2-10
2-11
2-13
2-14
Trained Customers
Service Information
4/27
SI1304003E-000 = 8mm ZS feeder maintenance procedures 1
2 Replacement of faulty parts (no adjustment is required after replacement)
2.1 Replace the reel holder bracket
Step 1 Remove the reel holder bracket from the feeder by removing the bracket’s three screws
using a Phillips screwdriver (No.1).
Step 2 Install the new reel holder bracket on the feeder with the screws removed in step 1. Use
the Phillips screwdriver (No.1) and tighten the screws to 40Ncm.
2.2 Replace the top tape box cover
Step 1 Remove the top tape box cover from the feeder by removing the cover’s seven screws
using a Phillips screwdriver (No.1).
Step 2 Install the new top tape box cover on the feeder with the screws removed in step 1. Use
the Phillips screwdriver (No.1) and tighten the screws to 40Ncm.
Note
When setting a top tape box cover, portions shown in below left figure get under the idle gear
2 cover (COVER, IDLE GEAR 2) and the feeder side cover (COVER, FEEDER SIDE 1).
Feeder side cover
Idle gear 2 cover