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SIPLACE 80 S-20 / S-23HM/ F4 / F4-6 / F5 2 Retrof itting Instructions for Ceramic S ubstrate Centering Unit (Optional) 04/2000 Issue 2.4 Sequence of Retrofitting 53 Å Run th e pne umatic h ose and the s olenoid val ve ca…
2 Retrofitting Instructions for Ceramic Substrate Centering Unit (Optional) SIPLACE 80 S-20 / S-23HM/ F4 / F4-6 / F5
2.4 Sequence of Retrofitting 04/2000 Issue
52
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Å The compressed air is already switched off.
On the RH side, loosen the screws fastening the compressed air unit (2 socket hex head cap
screws M 6) and carefully tip the compressed unit forward (see Fig. 2.4.4).
Fig. 2.4.4 Compressed Air Unit: Installing Pneum. Hose and Solenoid Valve Cable, 2nd Solenoid Valve
1. Solenoid valve 1 (included as standard)
2. Module location for solenoid valve 2 (in case of dual conveyor)
3. Connection of pneumatic hose for ceramic substrate centering unit 1
4. Manual actuator for solenoid valve
Å If you install a 2nd ceramic substrate centering unit, you will need a 2nd retrofit kit (see Section
2.3.1). Install the 2nd solenoid valve as follows:
Å Remove the sealing plate next to the existing solenoid valve on the back of the compressed
air unit (2 cross-slotted screws M3: see Fig. 2.4.4 -> 3).
Å Install the sealing plate (see bag in the retrofit kit and the accompanying description) at the
connector that will no longer be in use.
Å On this, install the solenoid valve from the retrofit kit (2 cross-slotted screws M3).
To be certain there are no leaks, check that the screws are tight.
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SIPLACE 80 S-20 / S-23HM/ F4 / F4-6 / F5 2 Retrofitting Instructions for Ceramic Substrate Centering Unit (Optional)
04/2000 Issue 2.4 Sequence of Retrofitting
53
Å Run the pneumatic hose and the solenoid valve cable for slide unit 1 and - if necessary - 2, as
follows:
Vertically from above into the cutout in the input area (see Fig. 2.4.5) -> Continue further down
into the machine frame; back out on the right next to the maintenance unit.
Å Connect the pertinent pneumatic hose to the threaded hose coupling of allocated solenoid
valve 1 or 2 (see Fig. 2.4.4 -> 3).
In the input area, label the allocation to the specific hose.
– Solenoid valve 1 (LH) -> Connect the ceramic substrate centering unit 1 (conveyor 1)
– Solenoid valve 2 RH) -> Connect the ceramic substrate centering unit 2 (right) -> Connec-
tion of the ceramic substrate centering unit 2 (conveyor 2)
Å Make the plug-and-socket connection to the allocated solenoid valve 1 / 2 as follows:
Å Use the seal suspended from the solenoid valve cable by cable ties and push them over
the connector contacts onto the connector.
Å Use the accompanying cross-slotted screw to fasten the connector in question such that
the seal is not pinched but the connection does not leak.
Fig. 2.4.5 Cutout in the Input Area: Running the Pneumatic Hose and Solenoid Valve Cable
Key:
1) Mounting pedestal, adhesive type, and cable ties
2) Pneumatic hose and solenoid valve cable for ceramic substrate centering unit
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2 Retrofitting Instructions for Ceramic Substrate Centering Unit (Optional) SIPLACE 80 S-20 / S-23HM/ F4 / F4-6 / F5
2.4 Sequence of Retrofitting 04/2000 Issue
54
Å Remove grease from the assembly surfaces for the adhesive-type mounting pedestal:
– 1 pedestal in the input area, by machine frame -> see Fig. 2.4.5 -> 1)
– 1 pedestal on the housing of the PCB conveyor drive unit (see Fig. 2.4.6 -> 2) .
Å Install the 2 mounting pedestals (item no.: see Section 2.3.2).
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Å In the PCB conveyor area, remove the cover from the PCB conveyor control and from the cable
pit closest to the stationary conveyor side.
Å Remove the connector sleeves from the solenoid valve cable (see Fig. 2.6.1).
The connector sleeves are intended for installing the option on S-15 and F3.
Å Use the crimp pliers (data for pliers: see Section 2.3.3):
Å Strip the wire ends of the solenoid valve and proximity switch cables to the length required
for the contacts AMPMODU contacts BU 0.12 - 0.56 mm.
Å Attach die AMPMODU contacts BU 0.12 - 0.56 mm to all wire ends.
Å Wire one AMPMODU connector Bu 2 x 3-pin each to proximity switch cable and solenoid
valve cable of specific ceramic substrate centering unit 1 / 2 .
Connector allocation and wire color allocation -> see Fig. 2.6.1 and Fig. 2.6.2.
(on the solenoid valve cable: white corresponds to blue).
Å Insert one AMP LATCH coding pin for each AMPMODU connector (position: see :Key" in
the circuit diagrams, Fig. 2.6.4 and Fig. 2.6.5).
Å Run the solenoid valve cable from the conversion PCB for the PCB conveyor -> Continue in
cable pit in direction of input -> into cutout, to right downward in the input area (into the inside
of the machine frame) -> Out through the large circular opening on the right next to the com-
pressed air unit.
Å Run the cable of the inductive proximity switch from the conversion board of the PCB conveyor
-> Continue in the cable pit -> Continue upward onto the housing of the conveyor drive unit
(see Fig. 2.4.6) in the direction of the output.