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4022 591 960 62 Operating Manual 02.0 2 FCM Mu ltif lex 3 Safety CHAPTER 1 Safety 1.1 General F o r the corr ect and safe use of the FCM, it is essential that al l pe rs onn el foll ow gen erally accepted safety p rocedu…

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4022 591 96062 Operating Manual
02.02 FCM Multiflex 2
CHAPTER 6 Current Program Selection . . . . . . . . . . . . . . . . . . .31
6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
6.2 Check components, feeder type and location with SVS Pro. .31
6.3 Check Nozzles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
CHAPTER 7 Off Line Preparation . . . . . . . . . . . . . . . . . . . . . . .34
CHAPTER 8 New Program Selection . . . . . . . . . . . . . . . . . . . . .37
8.1 Production-Flow for “On Line” Activities . . . . . . . . . . . . . .37
8.1.1 Order Entry & Scheduling . . . . . . . . . . . . . . . . . . .38
8.2 Exchange MBS Carriers and Set Transport Width . . . . . . . . .41
8.3 Setting Board Thickness. . . . . . . . . . . . . . . . . . . . . . . . .45
8.4 Stopper and Sensor Adjustment. . . . . . . . . . . . . . . . . . . .47
8.4.1 Run-In Section . . . . . . . . . . . . . . . . . . . . . . . . . .47
8.4.2 Run-Out Section and Anti Collision Sensor . . . . . . .51
8.5 Exchange Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
8.6 On Line Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
8.7 Nozzle Exchange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
CHAPTER 9 Start Production . . . . . . . . . . . . . . . . . . . . . . . . . .64
CHAPTER 10 Running Production . . . . . . . . . . . . . . . . . . . . . . . .65
10.1 Splicing with SVS Pro. . . . . . . . . . . . . . . . . . . . . . . . . . .65
10.2 Splicing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
10.3 Tape cutting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
CHAPTER 11 Error Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . .69
11.1 Error Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
11.2 Possible Errors and Solutions . . . . . . . . . . . . . . . . . . . . .71
11.3 Warning Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
CHAPTER 12 Stop Production. . . . . . . . . . . . . . . . . . . . . . . . . . .74
12.1 Run-Out Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
CHAPTER 13 Shut Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
4022 591 96062 Operating Manual
02.02 FCM Multiflex 3
Safety
CHAPTER 1 Safety
1.1 General
For the correct and safe use of the FCM, it is essential that all personnel
follow generally accepted safety procedures in addition to the safety
precautions specified in this operating manual. This manual has warning
and cautionary statements throughout the whole manual where applicable.
Warnings and cautionary statements and/or symbols are present on the
system where applicable.
1.2 Personnel Qualification
Operation, adjustment, maintenance and repair of the FCM may only be
carried out by qualified and trained personnel.
The following training levels are defined:
■ Operator level.
■ User or supervisor level.
■ Maintenance or Service level 1.
■ Maintenance or Service level 2.
For each level an official
Assembléon
training is available at one of the
official
Assembléon
Training Centers
1.3 Basic Safety Rules
1. When the FCM is switched off by the main switch, this switch must
always be locked by a padlock!
2. Do not use the machine in an environment where flammable gasses are
present or where the dust class exceeds 100,000 (average industrial envi-
ronment).
1.4 Safety Compliance
The safety of the FCM complies with CE directives (for details see Decla-
ration of Conformity).
1.5 Cautions and Warnings
CAUTION
TO URGE ATTENTION IN ORDER TO PREVENT DAMAGES TO EQUIPMENT,
FURTHER DESCRIBED WITHIN THIS TEXT.
!
WARNING
TO URGE ATTENTION IN ORDER TO PREVENT PERSONAL INJURIES OR
DANGEROUS SITUATIONS, FURTHER DESCRIBED WITHIN THIS TEXT.
4022 591 96062 Operating Manual
02.02 FCM Multiflex 4
Safety
1.6 Warning Stickers
Danger High voltage!
Danger Moving parts,
crushing risk
Danger Rotating parts,
risk of drawing in!
Danger Class I laser
product, risk of
laser radiation.
Danger Do not enter
because of moving
parts.
Danger Laser light. Do not
stare into beam
Do not touch Very sensitive
part, do not
touch.
CLASS 1 LASER PRODUCT
1.7 Electrical Safety
1.7.1 Safety Switches
When the safety circuit is broken (by disengaging any of the safety
switches), all power to the FCM actuators is removed.
FIGURE 1
Interlocked
safety
switch
Interlocked
safety switch
Emergency panel
(run-in)
Main switch panel
(run-out)
Interlocked
safety switch
Interlocked
safety switch
in trolley lift