xp141-241-341-5.0E.pdf - 第66页
FK-9F98- 29 XP Series Training Text for Service Engineers Edition 5.0 XP141 – Chapter 6 Proper Data Measurements Page 11 of 26 Fuji Machine Mfg. Co., Ltd. Okazaki SMT Equipment Quality Assurance Dept. 6 – 11 CS Section 6…
FK-9F98-29 XP Series Training Text for Service Engineers
Edition 5.0 XP141 – Chapter 6 Proper Data Measurements Page 10 of 26
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
6 – 10 CS Section
the mark camera:
10. Select [Utility] – [Scale Setting] – [Camera 2] – and click on the resolution measurement
tab:
11. Answer YES to the question “set center?” and the resolution measurement will proceed.
12. Answer NO to the question “Do you save calibration data to FD?”
13. To the next question “Save calibration data?” answer YES.
14. Confirm that the resolution results are within the tolerances described below:
Mark camera tolerance
X_Unit 0.0140 ~ 0.0147
X_View 8.9 ~ 9.5
Y_Unit 0.0140~ 0.0147
Y_View 6.56 ~ 6.95
15. The resolution measurement is now complete, right click on the screen and select
[Return].
16. Remember to remove the black cardboard roll from the mark camera light source.
Resolution
Measurement
FK-9F98-29 XP Series Training Text for Service Engineers
Edition 5.0 XP141 – Chapter 6 Proper Data Measurements Page 11 of 26
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
6 – 11 CS Section
6.8 Measuring the mark camera orientation
1. Equipment: lever type dial gage (0.01mm). Parts gage station height adjustment jig
(A9531DEPJ1250).
2. Refer to the diagram below and put the height adjustment jig on the reference rail
adjacent to the parts gage station:
3. Use an extension bar to attach the dial gage to the placing head and set the dial gage on
the height adjustment jig as shown in the above diagram.
4. Set the dial gage to 0 on the reference side of the height adjustment jig and adjust the
height and flatness of the parts gage station. The height of the parts gage station should
be set to the same height as the height adjustment jig; tolerance is +/- 0.05mm. The
difference in flatness between the lowest and highest parts of the parts gage station
should be within 0.05mm.
5. Select [Maintenance A] – [Jog] – [Fiducial] – the fiducial lamp comes ON and the mark
camera live image is displayed on the screen.
6. Select the cross hairs and then center the mark camera in the center of the parts gage
station left hand fiducial mark.
7. Select [Maintenance C] – [Mark Camera Measurement] – [F MarkPos Measure] –
[START] to measure the position of the fiducial mark. The following dialogue box will
then display:
8. Select [Change mark position] – [Execute] to save the results of the measurement.
9. With the mark camera still centered on the fiducial mark select [Angle Measure] –
[START] to measure the mark camera Q (theta) orientation. To save the calibration
results press [OK].
Height jig
Height jig
Z9531DEPJ1250
Set the dial to “0”
Flatness should be
within 0.05mm
FK-9F98-29 XP Series Training Text for Service Engineers
Edition 5.0 XP141 – Chapter 6 Proper Data Measurements Page 12 of 26
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
6 – 12 CS Section
10. Select [Maintenance C] – [Proper Data Editor] and confirm that the new value has been
saved in the following proper data item:
[Camera Offset] – [_DegFdclCam1Theta]
11. Select [X unit Measure] – [START] to measure the mark camera resolution. Note that this
is not the primary resolution measurement, therefore do not save the results. Check
that the resolution values are within 0.005mm of those recorded in 6.7 and then press
[Cancel].
12. Select [Y unit Measure] – [START] to measure the mark camera resolution. Note that this
is not the primary resolution measurement, therefore do not save the results. Check
that the resolution values are within 0.005mm of those recorded in 6.7 and then press
[Cancel].
13. If the deviation between the resolution values recorded in steps 6.7 and 6.8 is more than
0.005mm re-measure the resolution using the glass gage procedure described in 6.7.
14. Note that 6.7 is the primary resolution measurement because it reads a whole series of
marks on the glass gage and takes into account lens distortion.
15. Should the values in 6.7 and 6.8 fail to match within tolerance after re-measurement,
please contact FUJI.
6.9 Measuring the board origin
1. Select [Maintenance A] – [I/O Check] – [Y02A Main StationSt] – and raise the main
stopper.
2. Select [Maintenance A] – [Jog] – [Fiducial] and display the cross hairs on the screen.
3. Set the vertical cross hair flush with the left side of the main stopper and then use the
inching tabs (in step mode) to move the X axis exactly 5mm in the minus direction.
4. Select [Maintenance C] – [Proper Data Editor] – [Machine Origin] – [X_board Origin] –
[Direct Servo Input] to save the current position to proper data.
5. Return to the [JOG] screen and set the horizontal cross hair flush with the side of the
reference rail and then use the inching tabs to move the Y axis 5.25mm in the plus
direction.
6. Select [Maintenance C] – [Proper Data Editor] – [Machine Origin] – [Y_board Origin] –
[Direct Servo Input] to save the current position to proper data.
5.0 mm
5.25 mm
Main Stopper
Side of the reference rail