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X X P P 1 1 M M a a n n u u a a l l Machine Mfg. Co., Ltd. Solutions for Modern Technology

FK-9F98-29 XP Series Training Text for Service Engineers
Edition 5.0 About this Manual
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
CS Section
iv
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Machine Mfg. Co., Ltd.
Solutions for Modern Technology

FK-9F98-29 XP Series Training Text for Service Engineers
Edition 5.0 XP141E Contents
Fuji Machine Mfg. Co., Ltd. Okazaki.
SMT Equipment Quality Assurance Dept.
CS Section
XP141E CONTENTS
Chapter 1 Initial Adjustment
Section No. .................................................................................................... Page No.
1.1 Leveling........................................................................................................ 1-1
1.2 Power and air connection............................................................................ 1-1
1.3 Lubrication.................................................................................................... 1-3
1.4 Belt tension measurement........................................................................... 1-3
1.5 Computer connection................................................................................... 1-4
1.6 Error handling............................................................................................... 1-6
1.7 CPU board dip switch setting....................................................................... 1-6
Chapter 2 Zero Settings
Section No. .................................................................................................... Page No.
2.1 Checking the digital amp parameters......................................................... 2-1
2.2 Setting the servo amp defaults................................................................... 2-1
2.3 Setting the origins....................................................................................... 2-2
2.4 Setting the minus software limits................................................................ 2-3
2.5 Setting the plus software limits................................................................... 2-4
Chapter 3 Static Accuracy Measurement
Section No. .................................................................................................... Page No.
3.1 Checking the straightness of the X/Y axes ................................................ 3-1
3.2 Measuring the squareness of the X/Y axes ............................................... 3-2
3.3 Measuring the piston deviation................................................................... 3-2
3.4 Measuring the backlash.............................................................................. 3-2
Chapter 4 Loader Adjustment
Section No...................................................................................................... Page No.
4.1 Measuring the flatness of the lifter plate.................................................... 4-1
4.2 Measuring the flatness and parallelism of the fixed rail............................ 4-1
4.3 Adjusting the conveyor speed controllers................................................. 4-3
4.4 Board clamper adjustment......................................................................... 4-3
4.5 Main table pneumatic switch adjustment.................................................. 4-6
4.6 Lifter upper/lower limit sensor adjustments............................................... 4-6
4.7 Adjusting the main stopper........................................................................ 4-7
4.8 In-lifter adjustment..................................................................................... 4-8
4.9 Board sensors adjustment......................................................................... 4-9
4.10 Conveyor width and movement................................................................. 4-10
Chapter 5 Peripheral Adjustments
Section No. .................................................................................................... Page No.
5.1 Adjusting the MFU...................................................................................... 5-1
5.2 MFU tape leaf check and feeder check sensor adjustment...................... 5-3
5.3 MFU cylinder sensors adjustment............................................................. 5-13
5.4 Adjusting the waste tape cutter................................................................. 5-14
5.5 Waste tape duct height adjustment........................................................... 5-15
5.6 Measuring the vacuum pressure............................................................... 5-15