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User Manual SIPLAC E CF 5 Oper ator, Line engineer, Service engineer Software version SR.101.xx 06/2003 US Edition 5.2 Tools for the operator 119 5.1.4 Programmer The progr ammer's job s are as fo llows: – Prepari n…

5 Operator, Line engineer, Service engineer User Manual SIPLACE CF

5.1 Personnel profile Software version SR.101.xx 06/2003 US Edition

118

5.1.2 Line engineer

The line engineers should normally have attended the Compact Intro Package training course

and are to be assigned the following tasks:

– Acting as a contact for the operators

– Maintaining the machine log book

– Monitoring and carrying out preventive maintenance at the specified intervals

– Monitoring the workplace to ensure that it is clean and safe

– Monitoring conformity with ESD regulations

– Carrying out quality control

– Following up and reporting fault messages

– Making sure that errors have been eliminated

– Providing all materials required to produce the job in a timely manner, such as

–PCBs

– Soldering paste

– components

– Feeders, etc.

– Setting up the station for a new production batch

– Checking the settings of the feeders

– Checking the management data

– Asking the responsible programmers to modify placement programs

– Ensuring a smooth flow of information between the individual groups

5.1.3 Service engineer

The service engineer's duties include:

– Major preventive maintenance jobs

– Mounting replacement parts

– Editing machine data

– Calibrating the machine

User Manual SIPLACE CF 5 Operator, Line engineer, Service engineer

Software version SR.101.xx 06/2003 US Edition 5.2 Tools for the operator

119

5.1.4 Programmer

The programmer's jobs are as follows:

– Preparing CAD files

– Writing placement programs

– Data maintenance

– Data backup

5.2 Tools for the operator

All operators are to be equipped with the tools listed in the following. It is recommended to store

the tools in an appropriate container to avoid being injured when removing the tools from the

container (i.e. by a pair of tweezers).

Every operator of the machine requires:

– SMD tweezers

– A brush with short bristles to clean the component feeder tables

– A set of small regular and Phillips-head screwdrivers

– A tape splicing clamp and splicing materials

– Scissors for splicing tape (do not use multi-purpose scissors or diagonal cutters)

– Erasers or fiberglass pens to remove fiducials

– Indelible pens for marking the tracks

– Cleaning agents (ethyl alcohol, Plexiglas cleaner, cotton wool tips, lint-free cloths,

pipe-cleaners)

– WD40 corrosion protection

– Vacuum cleaner

PLEASE NOTE 5

All tools of importance to the operator are contained in the SIPLACE operator kit. This can be or-

dered under part no. 00349303-xx.

5 Operator, Line engineer, Service engineer User Manual SIPLACE CF

5.3 When you change shift Software version SR.101.xx 06/2003 US Edition

120

5.3 When you change shift

Æ Splice the tapes early. The feeders do not have to be refilled as soon as the new shift starts.

This avoids extended down times.

Æ At the shift change, pass important information on to the next operator. This includes, for in-

stance, changes to the placement program. Also read through the list of the descriptions of the

steps to take in section 5.5

Æ Carry out a set-up check.

Make sure that the feeders are equipped with the correct components and that they are at the

correct locations in the component trolley.

NOTE

Hand over the line in the same state that you would want to find it in when starting your shift.

This means that: 5

– – The rejection containers are empty.

– – The waste containers are empty.

– – The conveyor areas have been cleaned with a vacuum cleaner.