KD-2077_SPE_EN.pdf - 第5页

1 1 O ve r vi ew The appear ance and basi c structure of thi s system are base d on KE - 2070/ 2080, and Networ k contr ol can be exerted t hrough Ethernet . Though the prev ious mod el (KD - 775) is suppo rted by DOS as…

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5.1.1 Bad mark reader ................................................................................................. 14
5.1.2 Dispensing diameter recognition unit (with a blank run function) ........................ 14
5.2 Options ..................................................................................................................... 15
5.2.1 Auto PWB Width Alignment ................................................................................ 15
5.2.2 External Air Vent Unit .......................................................................................... 15
5.2.3 EPU .................................................................................................................... 15
5.2.4 UPS .................................................................................................................... 15
5.2.5 BMR .................................................................................................................... 15
5.2.6 Leak Breaker ...................................................................................................... 15
5.2.7 LCD touch panel ................................................................................................. 15
5.2.8 IS (Intelligent Shopfloor Solutions) : Production support system ........................ 15
5.2.9 JaNets : Production support system ................................................................... 16
6 Control System ............................................................................................................... 17
6.1 Storage method ..................................................................................................... 17
6.2 Production program capacity ................................................................................. 17
6.3 Pointing device ...................................................................................................... 17
6.4 Input/output data format ......................................................................................... 17
7 Interface .......................................................................................................................... 18
7.1 Mechanical Interface ................................................................................................. 18
7.1.1 PWB conveyor height ......................................................................................... 18
7.2 Electrical Interface .................................................................................................... 18
7.2.1 Types and meanings of electric signals .............................................................. 18
7.2.2 Input/output signal interface ................................................................................ 19
7.2.3 Specification of connection cable ........................................................................ 19
7.3 Data Interface ........................................................................................................... 19
7.4 Utility Connection ...................................................................................................... 19
7.4.1 Piping joint .......................................................................................................... 19
8 Safety Specifications ....................................................................................................... 20
8.1 Standard Specifications ............................................................................................ 20
8.1.1 Emergency stop .................................................................................................. 20
8.1.2 Safety cover ........................................................................................................ 20
8.2 CE mark Specification ............................................................................................... 20
9 Maintenance Specifications ............................................................................................ 20
9.1 Troubleshooting ........................................................................................................ 20
9.2 MTBA Display Function ............................................................................................ 20
10 Reliability Specifications ............................................................................................... 20
10.1 Service Life of the System ...................................................................................... 20
1
1 Overview
The appearance and basic structure of this system are based on KE-2070/2080, and
Network control can be exerted through Ethernet.
Though the previous model (KD-775) is supported by DOS as OS (basic software), the
KD-2077 adopts Windows XP as OS to greatly improve the operability.
* The needle and production program data that are used in the KD-775 are available in common.
Additionally, the floor productivity operating system to be used with the JUKI mounters and dispensers,
allow you to manage the productions not only per line but also per floor. The IS manages and
optimizes the information and jobs for a whole manufacturing floor comprehensively to provide you
improved productivity, better manufacturing quality, and cost reduction.
* For the details of the floor productivity operating system, please refer to the functional specification
of each system.
PWB Specifications and Configuration
KD-2077
Language used
Japanese, English, and Chinese
PWB
specifications
PWB dimensions
Minimum dimensions (L x W): 50 x 30 mm (Note 1)
Maximum dimensions (L x W): 410 x 360 mm
0 4 to 4.0 mm
Flow to the right and flow to the left
Front reference and rear reference
900mm ± 20mm and 950mm ± 20mm (option)
Configuration
1 head
3 (30cc syringes)
Note 1: 50 x 50 mm when the auto PWB width alignment function is provided
2
2 Features
(1) Dispensing performance
• With the standard 3-head dispense head unit, the machine permits high-speed dispensing at the
optimum rate of 0.1 sec/shot (36,000 SPH: except the PWB transport time and BOS mark
recognition time).
(2) Improved effective tact
• Independent speed control using the stepping motor of the IN/OUT buffer can be exerted.
(3) Low fraction defective
• The PWB support section (PWB backup) is driven by motor, thereby shortening the
clamp/unclamp time.
• A high-resolution AC servo motor of 260,000 pulses per rotation is mounted on the θ axis to
improve the operation performance.
• An air volume correcting function provided as standard has implemented stable glue dispensing
without relying on the residual glue amount in the syringe.
• A glue temperature control function has implemented stable dispensing without being affected by
ambient temperature.
• A blank run unit and a dispensing diameter check function permit stable dispensing.
• A residual glue amount detecting function permits stable glue dispensing even if the residual glue
amount in the syringe changes.
(4) Space saving
• Highest space saving in the series which is equivalent to the KE-2070/2080
• The line visibility is improved by low profile.
(5) Improved versatility
• A 30 cc syringe is available.
• Applicable up to the L-board (410 mm x 360 mm).
• A bad mark detecting function by OCC is provided as standard.
(6) Improved operability
• Windows XP is adopted as OS, thereby implementing high operability.
• Use of the language switching capability (between Japanese and English or between Chinese and
English)
(7) High flexibility
• Mixed line of the CX/FX/KE series can be organized.
• PWBs can transport without head and X-Y home-return.
• Two USB ports are provided as standard.
(8) High maintainability
• In addition to an hour meter, the XY travel distance is notified, thereby improving the maintainability.
• With password protection, the maintenance levels are hierarchically classified to improve the
degree of freedom for machine settings.
• A troubleshooting function is improved.