00198521-01_UM_LDU_E_EN.pdf - 第3页

3 User Manual SIPLACE Linear Dipping Unit E 12/2018 Contents Contents 1 Introduction .. 5 1.1 Module Description .. 5 1.1.1 EU Declaration of Conformity .. 5 1.1.2 Correct Usage .. 5 1.1.3 Incorrect Usage .. 5 …

100%1 / 68
All names identified by ® are registered trademarks of ASM Assembly Systems GmbH & Co. KG. The remaining
trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate
the rights of the owner.
We have reviewed the contents of this publication to ensure consistency with the hardware and software de-
scribed. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the informa-
tion in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Copyright © ASM Assembly Systems Technical data subject to change
ASM Assembly Systems Singapore Pte Ltd
535 Yishun Industrial Park A
ASM Tech-Park Building 2
Singapore 768775
Item no.: 00198521-01
www.asm-smt.com Printed by ASM Assembly Systems
3User Manual SIPLACE Linear Dipping Unit E 12/2018
Contents
Contents
1 Introduction.. 5
1.1 Module Description.. 5
1.1.1 EU Declaration of Conformity.. 5
1.1.2 Correct Usage.. 5
1.1.3 Incorrect Usage.. 5
1.1.4 Requirements and restrictions.. 6
1.1.5 Technical data.. 6
1.1.6 Environmentally-friendly disposal of materials and components.. 6
1.1.7 Electromagnetic compatibility (EMC).. 6
1.1.8 Use of original SIPLACE accessories and spare parts.. 6
1.2 Important notes on this user manual.. 7
1.2.1 Contents and filing of this user manual.. 7
1.2.2 Danger notes.. 7
1.2.3 Manufacturer's/Supplier's liability.. 7
1.2.4 Release history.. 7
1.2.5 Further information.. 7
1.2.5.1 How to get information.. 7
1.2.5.2 SIPLACE on the World Wide Web (WWW).. 8
2 Operational safety.. 9
2.1 Safety instructions.. 9
2.1.1 Conventions for the use of safety instructions and symbols.. 9
2.1.2 Important notes on operational safety.. 9
2.1.2.1 General information.. 9
2.1.2.2 Safety of operators and other persons.. 10
2.1.2.3 Safety of plant and equipment.. 10
2.1.3 Staff qualifications and training.. 10
2.1.4 Danger of crushing.. 11
2.1.5 Transport safety information.. 11
2.2 Warning labels.. 12
2.2.1 Warning labels on the LDU.. 12
2.2.2 Important note on warning, prohibition and cautionary labels.. 13
2.3 Safety features.. 13
2.4 ESD guidelines.. 14
2.4.1 What does ESD mean?.. 14
2.4.2 Important measures to protect against static charging.. 14
2.4.3 Handling ESD modules.. 14
2.4.4 Measurements and modifications to ESD modules.. 14
2.4.5 Dispatching ESD modules.. 15
3 Function description and structure.. 17
3.1 Function description.. 17
3.2 Structure.. 19
3.2.1 Housing.. 19
3.2.2 Squeegee.. 20
3.2.3 Park plate and drip tray.. 20
3.2.4 Dip plate.. 21
3.2.5 Dip stroke plate.. 22
4 User Manual SIPLACE Linear Dipping Unit E 12/2018
Contents
3.2.6 Axes.. 22
3.2.7 Leveling device.. 23
3.2.8 Electronics.. 24
3.2.9 Control unit.. 25
3.3 Basic process.. 26
3.3.1 Usage of flux.. 26
3.3.2 Thickness of flux layer.. 28
3.3.3 Cicatrization time.. 30
3.3.4 Viscosity and thixotropy.. 30
3.3.5 Squeegee speed.. 31
3.3.6 Dip process and dwell time.. 32
3.3.7 Creep distance.. 32
4 Operation.. 33
4.1 Settings in the line software.. 33
4.1.1 Setting up the LDU.. 33
4.1.2 Assigning a flux to the LDU.. 34
4.1.3 Selecting a component for dipping.. 34
4.1.4 Assigning a flux to a component.. 35
4.1.5 Setting the dip sequence and the dwell time.. 35
4.1.6 Setting the cavity depth and the pressing force.. 36
4.1.7 Setting the creep distance.. 37
4.1.8 Setting the waiting time.. 37
4.1.9 Setting the cicatrization time of the flux.. 38
4.1.10 Setting the warm-up cycle and the squeegee speed.. 38
4.2 Handling.. 39
4.3 Positioning the LDU and logging on.. 39
4.4 Starting a reference run.. 40
4.5 Fitting.. 41
4.6 Performing a height measurement.. 44
4.7 Aligning.. 46
4.8 Setting the zero position of the dip plate.. 47
4.9 Filling in flux.. 47
4.10 Starting a warm-up cycle.. 48
4.11 Monitoring production.. 49
4.12 Refreshing the dipping medium.. 50
4.13 Logging off and removal.. 51
4.14 Checking the layer thickness.. 52
4.14.1 Layer thickness measurement "comb".. 52
4.14.2 Layer thickness measurement "roller".. 53
4.15 Testing new flux types.. 54
4.16 Performing a self-test.. 55
4.17 Operating the control unit.. 56
5 Cleaning.. 59
5.1 Cleaning agents and tools.. 59
5.2 Removing the parts to be cleaned.. 60
5.3 Cleaning the dip components.. 63
5.4 Refitting the cleaned parts.. 63