00198521-01_UM_LDU_E_EN.pdf - 第4页
4 User Manual SIPLACE Linear Dipping Unit E 12/2018 Contents 3.2.6 Axes .. 22 3.2.7 Leveling device .. 23 3.2.8 Electronics .. 24 3.2.9 Control unit .. 25 3.3 Basic process .. 26 3.3.1 Usage of flux .. 26 3.3…
3User Manual SIPLACE Linear Dipping Unit E 12/2018
Contents
Contents
1 Introduction.. 5
1.1 Module Description.. 5
1.1.1 EU Declaration of Conformity.. 5
1.1.2 Correct Usage.. 5
1.1.3 Incorrect Usage.. 5
1.1.4 Requirements and restrictions.. 6
1.1.5 Technical data.. 6
1.1.6 Environmentally-friendly disposal of materials and components.. 6
1.1.7 Electromagnetic compatibility (EMC).. 6
1.1.8 Use of original SIPLACE accessories and spare parts.. 6
1.2 Important notes on this user manual.. 7
1.2.1 Contents and filing of this user manual.. 7
1.2.2 Danger notes.. 7
1.2.3 Manufacturer's/Supplier's liability.. 7
1.2.4 Release history.. 7
1.2.5 Further information.. 7
1.2.5.1 How to get information.. 7
1.2.5.2 SIPLACE on the World Wide Web (WWW).. 8
2 Operational safety.. 9
2.1 Safety instructions.. 9
2.1.1 Conventions for the use of safety instructions and symbols.. 9
2.1.2 Important notes on operational safety.. 9
2.1.2.1 General information.. 9
2.1.2.2 Safety of operators and other persons.. 10
2.1.2.3 Safety of plant and equipment.. 10
2.1.3 Staff qualifications and training.. 10
2.1.4 Danger of crushing.. 11
2.1.5 Transport safety information.. 11
2.2 Warning labels.. 12
2.2.1 Warning labels on the LDU.. 12
2.2.2 Important note on warning, prohibition and cautionary labels.. 13
2.3 Safety features.. 13
2.4 ESD guidelines.. 14
2.4.1 What does ESD mean?.. 14
2.4.2 Important measures to protect against static charging.. 14
2.4.3 Handling ESD modules.. 14
2.4.4 Measurements and modifications to ESD modules.. 14
2.4.5 Dispatching ESD modules.. 15
3 Function description and structure.. 17
3.1 Function description.. 17
3.2 Structure.. 19
3.2.1 Housing.. 19
3.2.2 Squeegee.. 20
3.2.3 Park plate and drip tray.. 20
3.2.4 Dip plate.. 21
3.2.5 Dip stroke plate.. 22
4 User Manual SIPLACE Linear Dipping Unit E 12/2018
Contents
3.2.6 Axes.. 22
3.2.7 Leveling device.. 23
3.2.8 Electronics.. 24
3.2.9 Control unit.. 25
3.3 Basic process.. 26
3.3.1 Usage of flux.. 26
3.3.2 Thickness of flux layer.. 28
3.3.3 Cicatrization time.. 30
3.3.4 Viscosity and thixotropy.. 30
3.3.5 Squeegee speed.. 31
3.3.6 Dip process and dwell time.. 32
3.3.7 Creep distance.. 32
4 Operation.. 33
4.1 Settings in the line software.. 33
4.1.1 Setting up the LDU.. 33
4.1.2 Assigning a flux to the LDU.. 34
4.1.3 Selecting a component for dipping.. 34
4.1.4 Assigning a flux to a component.. 35
4.1.5 Setting the dip sequence and the dwell time.. 35
4.1.6 Setting the cavity depth and the pressing force.. 36
4.1.7 Setting the creep distance.. 37
4.1.8 Setting the waiting time.. 37
4.1.9 Setting the cicatrization time of the flux.. 38
4.1.10 Setting the warm-up cycle and the squeegee speed.. 38
4.2 Handling.. 39
4.3 Positioning the LDU and logging on.. 39
4.4 Starting a reference run.. 40
4.5 Fitting.. 41
4.6 Performing a height measurement.. 44
4.7 Aligning.. 46
4.8 Setting the zero position of the dip plate.. 47
4.9 Filling in flux.. 47
4.10 Starting a warm-up cycle.. 48
4.11 Monitoring production.. 49
4.12 Refreshing the dipping medium.. 50
4.13 Logging off and removal.. 51
4.14 Checking the layer thickness.. 52
4.14.1 Layer thickness measurement "comb".. 52
4.14.2 Layer thickness measurement "roller".. 53
4.15 Testing new flux types.. 54
4.16 Performing a self-test.. 55
4.17 Operating the control unit.. 56
5 Cleaning.. 59
5.1 Cleaning agents and tools.. 59
5.2 Removing the parts to be cleaned.. 60
5.3 Cleaning the dip components.. 63
5.4 Refitting the cleaned parts.. 63
1 Introduction
1.1 Module Description
User Manual SIPLACE Linear Dipping Unit E 12/2018 5
1 Introduction
This user manual contains technical information and descriptions to operate the SIPLACE Linear
Dipping Unit E (LDU E).
1.1 Module Description
The LDU E is a special feeder module that makes flux available in a pre-defined layer thickness.
Components can be dipped into the flux to improve their solderability. The LDU E is set up on a
changeover table in the same way as any other E-feeder module and is controlled by the station
software and the line software.
1.1.1 EU Declaration of Conformity
The product/device described below conforms to the regulations and standards listed in the EU
Declaration of Conformity provided.
Type: SIPLACE Linear Dipping Unit E
Item No.: 00288214-xx
Manufacturer:
ASM Assembly Systems GmbH & Co.KG
Rupert-Mayer-Str. 44
81379 Munich
Germany
1.1.2 Correct Usage
The product may only be used for the application described in the catalogues and technical spe-
cifications i.e. for placement of SMD components and only in connection with the third party
devices and components recommended or approved by ASM Assembly Systems GmbH & Co. KG.
Any other use is deemed to be incorrect and not as prescribed.
In the case of incorrect usage, ASMAssembly SystemsGmbH&Co.KG will not assume liability
for any damage which occurs and will not guarantee the correct and proper function of machine
components.
Prescribed or correct usage includes the observance of all the instructions in the user manual.
The proper and safe operation of the product requires correct transportation, storage, installation
and assembly, plus careful, accurate utilization and servicing.
1.1.3 Incorrect Usage
Failure to use the product as prescribed can result in both danger to life and limb and material
damage. For this reason, non-prescribed usage is prohibited. If the product is not used as pre-
scribed, ASM Assembly Systems GmbH & Co. KG will not accept liability for any damage that may
occur and will not guarantee that the components will work properly and without problems.
Non-prescribed usage of the product includes the following examples:
●
operation of the product with safety equipment deactivated or removed.
●
use of components that do not meet the permitted specification.
●
use of unauthorized accessories and additional modules.
●
use of the placement machine by unqualified personnel.