JUKI_RS-1-1R_OPE_CH.pdf - 第9页
3-2-7 吸嘴外圈 ............................................................................................................................ 3- 17 3-2- 8 AT C 单元 ...............................................................…
为了安全使用机器
目 录
第 1 章 装置概要 ........................................................................................ 1-1
1-1 本装置概要 .....................................................................................................................1-1
1-1-1 前言 ..................................................................................................................................... 1-1
1-1-2 关于标记 .............................................................................................................................. 1-1
1-1-3 本书的构成 .......................................................................................................................... 1-1
1-1-4 简称说明 .............................................................................................................................. 1-2
1-2 本装置的构成 .................................................................................................................1-3
1-3 机械规格 ........................................................................................................................1-5
1-4 基本操作 ........................................................................................................................1-6
1-4-1 画面构成示例 ....................................................................................................................... 1-6
1-4-2 显示装置及输入装置 ............................................................................................................ 1-7
1-4-3 操作方法 .............................................................................................................................. 1-9
1-4-4 菜单、功能按钮 ................................................................................................................. 1-14
第 2 章 生产 ............................................................................................... 2-1
2-1 流程图 ............................................................................................................................2-1
2-2 设备的启动和退出 ..........................................................................................................2-2
2-2-1 设备的启动 .......................................................................................................................... 2-2
2-2-2 设备的退出方法 ................................................................................................................... 2-4
2-2-3 预热 ..................................................................................................................................... 2-5
2-3 生产准备 ........................................................................................................................2-8
2-3-1 设置基板 .............................................................................................................................. 2-8
2-4 生产画面 ........................................................................................................................2-8
2-4-1 生产画面的启动 ................................................................................................................... 2-8
2-4-2 生产辅助 .............................................................................................................................. 2-9
2-4-3 支援准备 .............................................................................................................................. 2-9
第 3 章 维护 ............................................................................................... 3-1
3-1 日常检查项目一览 ..........................................................................................................3-1
3-1-1 气压、排水瓶 ....................................................................................................................... 3-3
3-1-2 真空压力 .............................................................................................................................. 3-4
3-1-3 管道及接头 .......................................................................................................................... 3-5
3-1-4 各单元气缸 .......................................................................................................................... 3-5
3-1-5 空气过滤器（LNC120-8 Head） .......................................................................................... 3-6
3-1-6 传送带 ................................................................................................................................. 3-7
3-1-7 传送滑轮 .............................................................................................................................. 3-8
3-1-8 支撑板 ................................................................................................................................. 3-8
3-1-9 垃圾箱 ................................................................................................................................. 3-8
3-1-10 空气过滤器（统一更换台车） ............................................................................................. 3-9
3-2 清扫 .............................................................................................................................3-10
3-2-1 XY 轴直动单元 .................................................................................................................... 3-10
3-2-2 各种传送传感器 ................................................................................................................. 3-11
3-2-3 CAL 块 ............................................................................................................................... 3-12
3-2-4 激光校准传感器 ................................................................................................................. 3-13
3-2-5 高度测量装置(HMS) ........................................................................................................... 3-14
3-2-6 吸嘴 ................................................................................................................................... 3-15
3-2-7 吸嘴外圈 ............................................................................................................................ 3-17
3-2-8 ATC 单元 ............................................................................................................................ 3-18
3-2-9 供料器台架 ........................................................................................................................ 3-18
3-2-10 统一更换台车 ................................................................................................................... 3-19
3-2-11 台架升降机 ....................................................................................................................... 3-19
3-2-12 OCC（偏光滤光片）......................................................................................................... 3-20
3-2-13 VCS 单元 .......................................................................................................................... 3-21
3-2-14 风扇马达过滤器 ............................................................................................................... 3-22
3-2-15 切带刀刃 .......................................................................................................................... 3-23
3-2-16 负载控制单元(选购项) ...................................................................................................... 3-24
3-2-17 CVS（选购项） ................................................................................................................ 3-24
3-2-18 共面性传感器(选购项) ...................................................................................................... 3-25
3-3 注油 .............................................................................................................................3-26
3-3-1 XY 轴直动单元 .................................................................................................................... 3-26
3-3-2 X/Y 轴滚珠丝杠 ................................................................................................................... 3-27
3-3-3 传送螺旋轴 ........................................................................................................................ 3-28
3-3-4 传送导轴 ............................................................................................................................ 3-28
3-3-5 驱动轴 ............................................................................................................................... 3-28
3-3-6 滚珠丝杠和花键轴 .............................................................................................................. 3-29
3-3-7 支撑台 ............................................................................................................................... 3-30
3-3-8 统一更换台车 ..................................................................................................................... 3-31
3-3-9 台架升降机 ........................................................................................................................ 3-31
3-3-10 传送停止挡块 ................................................................................................................... 3-32
3-4 消耗品列表 ...................................................................................................................3-33
3-5 推荐定期更换部件 ........................................................................................................3-35
3-6 使用润滑油、油 ............................................................................................................3-35
3-7 定期更换零件更换方法 .................................................................................................3-36
3-7-1 切带单元的更换 ................................................................................................................. 3-36
3-7-2 真空泵零件的更换 .............................................................................................................. 3-36
3-7-3 手写笔与长挂钩的更换 ....................................................................................................... 3-36
第 4 章 生产时的错误处理/暂停 ................................................................. 4-1
4-1 发生错误 ........................................................................................................................4-1
4-2 发生时的概要 .................................................................................................................4-1
4-2-1 显示 ..................................................................................................................................... 4-2
4-2-2 跟踪 ..................................................................................................................................... 4-4
4-2-3 详细信息 .............................................................................................................................. 4-4
4-3 无元件 ............................................................................................................................4-5
4-3-1 发生时的概要 ....................................................................................................................... 4-5
4-3-2 显示 ..................................................................................................................................... 4-6
4-3-3 重新开始模式 ....................................................................................................................... 4-7
4-3-4 无元件时的跟踪 ................................................................................................................... 4-8
4-4 标记识别错误 .................................................................................................................4-8
4-4-1 发生时的概要 ....................................................................................................................... 4-8
4-4-2 显示 ..................................................................................................................................... 4-9
4-4-3 选择重新生产 ..................................................................................................................... 4-10
4-5 打开安全盖（安全罩） ................................................................................................. 4-11
4-6 供料器台架下降 ............................................................................................................4-12
4-7 供料器的插拔 ...............................................................................................................4-13
4-8 送料器浮动检测 ............................................................................................................4-13
4-9 保护元件 ......................................................................................................................4-14
4-10 暂停时的无元件补满功能 ............................................................................................4-16
4-11 生产开始时的检查.......................................................................................................4-17
4-12 循环停止 ....................................................................................................................4-18
4-13 供料器插拔模式 ..........................................................................................................4-19
第 5 章 故障排除 ........................................................................................ 5-1
5-1 贴片偏移 ........................................................................................................................5-1
5-1-1 整个基板发生贴片偏移(每个基板都反复出现) ....................................................................... 5-1
5-1-2 整个基板的贴片不齐(每个基板的偏移方式各不相同)。.......................................................... 5-2
5-1-3 仅基板的一部分发生贴片偏移............................................................................................... 5-3
5-1-4 仅特定的元件发生贴片偏移 .................................................................................................. 5-4
5-1-5 贴片角度偏差 ....................................................................................................................... 5-5
5-2 其它 ...............................................................................................................................5-6
5-2-1 启动 START/停止 STOP 开关不起作用 ................................................................................. 5-6
5-2-2 不能浏览数据库 ................................................................................................................... 5-6
5-2-3 对已执行过优化的程序再次实施优化后，原设置的送料器配置出现变化。
或者想要改变原有送料器配置，但即使进行优化,也不能优化。 ............................................. 5-6
5-2-4 贴片点超出基板(或电路) ....................................................................................................... 5-6
5-2-5 无法测定元件 ....................................................................................................................... 5-7
5-2-6 不能吸取 MTS/DTS/托盘支座供应的元件.............................................................................. 5-7
5-2-7 不能同时吸取 ....................................................................................................................... 5-7
5-2-8 如果是连接器的情况下，定心时元件碰到激光单元 ............................................................... 5-7
5-3 图像错误详细情况 ..........................................................................................................5-7
5-3-1 VCS 监视器图像错误的表示 .................................................................................................. 5-7
5-3-2 标记识别错误的情况 ............................................................................................................ 5-8
5-3-3 标准引脚元件识别错误的情况............................................................................................... 5-9
5-3-4 特殊引脚元件(扩展引脚插头)识别错误的情况 ..................................................................... 5-10
5-3-5 面积排列元件(外周球)识别错误的情况 ................................................................................ 5-11
5-3-6 面积排列元件(所有球)识别错误的情况 ................................................................................ 5-12
5-3-7 面积排列元件(所有球-陶瓷)识别错误的情况 ........................................................................ 5-14
5-3-8 外形识别元件识别错误的情况............................................................................................. 5-15
5-3-9 通用图形元件(引脚元件／外形元件)识别错误的情况 ........................................................... 5-17
5-3-10 通用图形元件(球元件／外形元件)识别错误的情况............................................................. 5-19
5-3-11 铝电解电容器／GaAsFET 识别错误的情况 ....................................................................... 5-21
5-4 维护日志 ......................................................................................................................5-21
5-4-1 取得随机日志 ..................................................................................................................... 5-22
5-4-2 取得维护日志 ..................................................................................................................... 5-23