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SIPLACE HS-50 2 Retrofitting Instructions: Mechanical Ceramic Subs trate Centering HS-50 01/01 Issue 2.6 Activating t he Option 101 Otherwi se, this may result in damage to the P CB and or the mechan ical ceram ic substr…
2 Retrofitting Instructions: Mechanical Ceramic Substrate Centering HS-50 SIPLACE HS-50
2.6 Activating the Option 01/01 Issue
100
Å If you would like the mechanical ceramic substrate centering unit in combination with substrate
position recognition, select:
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-> "Accept".
Å If the machine has only a single conveyor, exit the menu "Machine configuration" now by se-
lecting "Accept".
In the following cases a NOTE or error message is output on the screen:
– A NOTE will be output,
if you selected toe SITEST menu option "None" or "Oblique illumination", i.e., a menu option
WITHOUT the mechanical ceramic substrate centering unit, although the mech. ceramic
substrate centering unit is still INSTALLED as hardware.
-> The note text indicates that, before continuing, the mechanical ceramic substrate center-
ing unit in the pertinent conveyor must be deinstalled and the plug-in connections on the
conversion board of the conveyor control must be unplugged.
Otherwise the PCB and/or the mechanical ceramic substrate centering unit (X-centering
unit) may be damaged.
– An ERROR message is output,
if you have selected the SITEST menu option "Mechanical" or "Mechanical and oblique il-
lumination", i.e., a menu option WITH mechanical ceramic substrate centering although NO
ceramic substrate centering unit hardware has been installed or it has not been installed
completely.
-> The message indicates that the option is not installed in the appropriate conveyor or, in
connection with a completed retrofitting of the option for example, the corresponding plug-
in connection on the conveyor control is missing, is poor or has been incorrectly allocated.
Å If a dual conveyor is installed, you then select in the menu "Edit":
"Ceramic substrate centering conveyor
".
Configure the mechanical substrate centering unit as described above for conveyor 1.
Note the following, however, insofar as possible combinations between conveyor 1 and 2 are
concerned:
– The combination "None" and "Mechanical substrate centering" is possible if the pertinent
conveyor is appropriately equipped (with or without mechanical ceramic substrate center-
ing unit).
– The combination of a position recognition with oblique illumination in one conveyor and with
normal illumination or "None" in another is NOT possible. If this constellation is selected,
position recognition with oblique illumination is automatically accepted for BOTH convey-
ors.
Therefore, in this case the mechanical ceramic substrate centering unit must always be
DEINSTALLED in both conveyors and the plug-in connections have to be unplugged from
the the conversion boards of the conveyor control.
SIPLACE HS-50 2 Retrofitting Instructions: Mechanical Ceramic Substrate Centering HS-50
01/01 Issue 2.6 Activating the Option
101
Otherwise, this may result in damage to the PCB and or the mechanical ceramic substrate
centering unit (X-centering unit).
Å Select "Accept" to exit the "Machine configuration" menu.
If the selected menu option differs from the hardware situation "mechanical ceramic substrate
centering unit present/not present", when you exit this menu an error message or note will be
output, as described above during the configuration of conveyor 1.
Å Exit the SITEST program.
Å Carry out the shut-down the machine and execute a machine restart so that the configuration
will be accepted.
Å Check the function of the mechanical ceramic substrate centering unit (see Section 2.7).
2 Retrofitting Instructions: Mechanical Ceramic Substrate Centering HS-50 SIPLACE HS-50
2.7 Checking the Function 01/01 Issue
102
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Å Check WITHOUT substrate, whether the mechanical substrate centering unit opens and
closes correctly, i.e., whether the proximity switch (control LED) and solenoid valve operate
properly and the restrictor is set correctly.
Å In the "Transport functions" menu click on the button "
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" in the
field "Processing area 1".
Ceramic substrate centering unit 1 will open.
Å Click on the button "
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" again in the field "Processing area 1".
Ceramic substrate centering unit 1 will close.
Å Make certain that the lifting slide of the centering unit doesn’t bounce upon opening or it
opens too slowly:
- If it opens too slowly, the proximity switch signal does turn to 1 but it does so too late.
- If it bounces, the proximity switch becomes free again (signal 1 -> 0 -> 1).
Å If there is an error, correct the setting of the restrictor for the opening movement appropri-
ately (see Fig. 2.5.4 -> 7).
Å Proceed in a like manner for "Processing area 2".
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Conduct the following test run with substrate to check the function of the substrate centering unit
during the conveying process (lifting table up/down) and simultaneously to visually inspect that
the substrate is properly centered and thus that the stopper position is also correct.
NOTICE
These jobs must be carried out for each ceramic substrate centering unit, i.e., for each processing
area.
When the centering unit is open, the substrate edge pointing in the direction of the unloader must
still be 0.5 mm IN FRONT OF that of the unmovable roller of the fixed stop (see Fig. 2.7.2). When
the substrate is raised while the centering unit is moving upward, the stopper position must be ad-
justed in the direction of the X-centering station.
Å Select the menu "Transport functions".
Å Place the substrate on the input belt