4OM-996-007.pdf - 第59页
Contents Page Cont-2 AIM01ETRP 0509-002 Section 1 Maintenance ................................................... 1 - A 1. Periodic Maintenance ........................................................................ 1- …
Contents
Page
Cont-1 AIM01E-P
Before Use ............................................................................................ 1
About the Instruction Manual ................................................................. 2
Caution and Warning ............................................................................. 5
Limited Warranty............................................................................ 5
Installation/Transfer and After-Sale Service ................................... 7
Requirements, Orientation, and Training for Operators ................. 7
About Specification Change ........................................................... 8
About Disposal of Machine ............................................................ 8
Other Precautionary Items............................................................. 8
Safety Precautions
1. About Safety Precaution Labels .....................................................Safe- 1
2. Common Precautionary Items .......................................................Safe- 3
Basic Precautions .........................................................................Safe- 3
Precautions before Use .................................................................Safe- 4
Notes on Machine Operations .......................................................Safe- 6
General Precautions (Feeder Carriage Section) ...........................Safe- 8
Precautionary Items on Feeder Carriage Section
during Automatic Operation.....................................Safe-11
Precautionary Items on Feeder Carriage Section
during Setup Operation ...........................................Safe-12
Notes on Installation, Transfer, and Maintenance ..........................Safe-13
Notes on Maintenance ...................................................................Safe-14
3. Safety-Related Functions ..............................................................Safe-15
Safety Switches .............................................................................Safe-15
Module Protection Sensors ............................................................Safe-21
4. Alert Labels ....................................................................................Safe-24
Location of Alert Labels ..................................................................Safe-25
Alert Labels and Description ..........................................................Safe-31
5. Precautionary Items for Correct Operations..................................Safe-41
Requirements for Installation .........................................................Safe-41
Precautionary Measures before Installation ...................................Safe-42
Power Supply .................................................................................Safe-43
Air Supply .......................................................................................Safe-44
Data Backup Operation .................................................................Safe-44
Computer Viruses ..........................................................................Safe-44
Power Failure.................................................................................Safe-45
Built-In Computer ...........................................................................Safe-45
Note on Startup Operation (Running-In Operation) ........................Safe-45
Contents ................................................................................................Cont- 1
0502-002
Contents
Page
Cont-2 AIM01ETRP0509-002
Section 1 Maintenance................................................... 1- A
1. Periodic Maintenance ........................................................................1- 1
1.1 Precautionary Items before Maintenance ...................................1- 1
1.2 Preparation for Maintenance .......................................................1- 2
1.2.1 Preparation for Cleaning .....................................................1- 2
1.2.2 Preparation for Lubrication ..................................................1- 2
1.3 Maintenance Spots .....................................................................1- 8
1.3.1 General View .......................................................................1- 8
1.3.2 Understanding of Maintenance
Items on Each Section ...................................1- 10
1.3.3 Inspection, Cleaning, and Lubrication Spots .......................1- 11
1.4 Maintenance Method ...................................................................1- 47
1.4.1 Air Source ...........................................................................1- 47
1.4.2 Filter Replacement of Head Section ...................................1- 48
1.4.3 Cleaning of Vacuum Nozzle ................................................1- 49
1.4.4 Detachment and Attachment of Vacuum Nozzle ................1- 50
1.4.5 Cleaning of Diffusion Plate (Upper Surface) .......................1- 55
1.4.6 Disassembly, Cleaning and Lubrication of
Miniature Stroke Bearing ................................1- 56
1.4.7 Lamp Replacement of Light Source Device for
Recognition Lighting .......................................1- 65
1.4.8 Replacement of Cutter Blade ..............................................1- 67
1.4.9 Lubrication of Linear Guide
in Feeder Carriage Section ............................1- 69
1.4.10 Cleaning of Linear Scale Sections ....................................1- 77
1.4.11 Cleaning of Linear Motor's Yoke Sides ..............................1- 84
1.4.12 Replacement of Oil Filter ..................................................1- 84-1
1.4.13 Lubrication of Rotary Turret ..............................................1- 84-4
1.4.14 Replacement of Exhaust Cleaner Element .......................1- 84-7
1.5 Maintenance Check List .............................................................1- 85
1.5.1 Daily Maintenance ...............................................................1- 85
1.5.2 Weekly Maintenance ...........................................................1- 86
1.5.3 Monthly Maintenance ...........................................................1- 87
1.5.4 Every 3 Months Maintenance ..............................................1- 89
1.5.5 Every 6 Months Maintenance ..............................................1- 91
1.5.6 Yearly Maintenance .............................................................1- 91-1
1.5.7 Maintenance (Every 2 Years) ..............................................1- 91-1
Contents
Page
Cont-3 AIM01ETRP0509-002
2. Lists of Consumables and Important Servicing Parts .......................1- 92
2.1 Lists of Consumables .................................................................1- 92
2.2 Lists of Important Sevicing Parts ................................................1- 93
Section 2 Troubleshooting ............................................. 2- A
1. Scope ................................................................................................2- 1
1.1 Scope of Troubleshooting ...........................................................2- 1
1.2 "CHECK" Windows ....................................................................2- 2
1.2.1 "CHECK" Windows ............................................................. 2- 2
1.2.2 List of Check Messages ......................................................2- 4
1.3 Machine Information ....................................................................2- 11
1.3.1 "Machine Information" Window............................................2- 11
1.3.2 List of Check Messages ......................................................2- 13
1.4 "ERROR" Windows ....................................................................2- 22
2. Easy Troubleshooting ........................................................................2- 24
2.1 Power Operation Impossible ......................................................2- 24
2.2 Nothing Displayed on Touch Screen...........................................2- 25
2.3 [EMERGENCY STOP] Switch Pressed .....................................2- 26
2.3.1 During Automatic Operation ................................................2- 26
2.3.2 During Pass Operation .......................................................2- 29
2.4 Continuous Operation Disabled
during Component Placement ..................................... 2- 30
3. Troubleshooting after Error Window (Error ID) .................................2- 33
3.1 Typical Description .....................................................................2- 34
3.2 Error IDs and Controlled Areas ...................................................2- 35
3.3 Error IDs and Remedial Procedures ..........................................2- 36
3.3.1 Operating Axis Errors ..........................................................2- 36
3.3.2 Process Errors ...................................................................2-103
3.3.3 Teaching Errors ...................................................................2-136
4. Troubleshooting after Error Window
(Recognition Error ID) ................................................ 2-180
4.1 Typical Description .....................................................................2-180
4.2 Recognition Error IDs and Controlled Areas ...............................2-181