YC8_Mainte_E.pdf - 第53页

3-4 3 Periodic maintenance items 1.2 Checking the conveyor sensor condition and operation T his machine uses a transmission mode fiber sensor as the conv eyor sensor . Check w hether the sensor operates correctly even w …

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Periodic maintenance items
1.1.3 Inspecting the nozzle holding force
Periodically inspect the nozzle holding condition of the leaf springs.
If the holding force of the nozzle leaf springs is unstable, this may adversely affect the pickup, recognition, and
mounting.
If the roller lock is loose, this may adversely affect the nozzle holding force.
If the roller is scratched, this may cause recognition errors.
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Leaf spring and roller inspection points
Check the following points by removing the nozzle and reattaching it to the nozzle holder.
The leaf spring has enough holding force.
With the nozzle attached, there are no gaps between the leaf springs and the rollers and between the rollers and the
nozzle
No nozzle leaf springs are deformed.
No screws are loose.
No rollers are scratched.
Checking the leaf spring condition
Screw should
be tightened.
Leaf spring should not be
warped or deformed.
There should be
no gap.
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Periodic maintenance items
1.2 Checking the conveyor sensor condition and operation
This machine uses a transmission mode fiber sensor as the conveyor sensor.
Check whether the sensor operates correctly even when the conveyor rail width is changed.
Checking the conveyor sensor condition and operation
Light emitter
Light
sensor
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1
Open the [Unit] – [Conveyor] tab.
2
Press the [Width] button to change
the conveyor width.
In the "Conveyor Width" dialog box that
appears, enter a conveyor width and press
[OK].
The conveyor is changed to the width that
was just entered.
3
Check whether an error has
occurred.
The conveyor sensor is operating properly
unless an error message appears when the
conveyor width is changed. No further check
is necessary.
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If an error message appears, then adjust the sensor with the procedure below.
· Adjusting the conveyor sensor
If an error occurred when the conveyor width was
changed, check the output status of the conveyor
sensor.
1. Open the [Unit] – [I/O] tab.
2. From the "Output" drop-down list, select
"CONVEYOR".
3. Select "CONV SENSOR TUNING" (T01000E) in the
output I/O list.
4. Press the [ON/OFF] button to switch the I/O status
from "0" (OFF)
"1" (ON)
"0" (OFF) to perform
auto tuning.
5. On the [Unit] – [Conveyor] tab, press the [Axis]
button again and change the conveyor width. The
sensor is operating properly unless an error message
appears.
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Checking the conveyor sensor
Step 1-3
Conveyor sensor tuning
2
3
4
3-5
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Periodic maintenance items
1.2.2 Checking the board clamp condition
Check the following points to see the board clamp condition.
1. The board is clamped without play when the board
clamp is raised.
2. There is no clearance between the board and the
board hold plate when the board clamp is raised.
3. The board is flush with the upper surface of the
conveyor rails when the board clamp is raised.
4. The board clamp unit moves smoothly.
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1.2.3 Checking the board clamp operation
1
Open the [Unit] – [Conveyor] tab.
2
Press the [Width] button to set the
conveyor width.
In the "Target Width" box in the "Conveyor
Width" dialog box that appears, enter the
board width and press [OK].
The conveyor is changed to the width that
was just entered.
3
Press the [Push Up] button to enter
the board thickness.
In the dialog box that appears, enter the
board thickness and press [OK].
4
Press the [Board Clamp] button to
clamp the board.
5
Press the [Board Clamp] button
again to unclamp the board.
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Repeat steps 4 and 5 to clamp and unclamp the
board to make sure the clamp unit operates
smoothly.
Checking the clamp condition
Check that there is no clearance
between the board and board hold
plate and also that the board is flush
with the conveyor rails.
Clamp and unclamp the
board to check the
movement.
Checking the clamp operation
Step 2-5
Step2Step4, Step5
Step3