S25 circuit.pdf - 第3页

SIPLACE S-25 H M Detail ed Circuit Diagram s Folder 10/2003 U S Editi on Contents 3 Contents 1 Symbols, Structure of the Technical Numberin g System 1.1 Legende /Symb ols . . . . . . . . . . . . . . . . . . . . . . . . .…

100%1 / 146
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are reserved.)
(We have checked the contents of the printed documentation to
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SIEMENS AG 2003 All rights reserved Subject to change without prior notice
Order No.: 00192349-03 SIEMENS Aktiengesellschaft
To be ordered from
SIEMENSDEMATIC AG
SD EA 1
Printed in the Federal Republic of Germany
UNIX is a trade mark of AT&T
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SIPLACE S-25 HM Detailed Circuit Diagrams Folder
10/2003 US Edition
Contents 3
Contents
1 Symbols, Structure of the Technical Numbering System
1.1 Legende/Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.1 Arten von Strömen und Spannungen / Kind of current and voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.2 Impulsformen / Signal waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.3 Mechanische Stellteile / Mechanical controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.4 Antriebsarten / Operating devices and methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.5 Erde, Masse, Äquipotential /
Earth and frame connections, equipotentiality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.6 Leiter / Conductors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.7 Anschlüsse und Leiterverbindungen /
Terminals and connections of conductors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.8 Verbinder / Connecting devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1.9 Widerstände / Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1.10 Kondensatoren / Capacitors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1.11 Induktivitäten / Inductors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1.12 Besondere Kennzeichen für Halbleiterelemente /
Qualifying symbols particular to semiconductor devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1.13 Beispiele für Halbleiterdioden / Examples of semiconductor diodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1.14 Beispiele für Transistoren / Examples of transistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1.15 Beispiele für licht- und magnetfeldempfindliche Elemente /
Examples of photo-sensitive and magnetic field sensitive devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.1.16 Intern verbundene Wicklungen / Internally connected windings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.1.17 Maschinenarten / Types of machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.1.18 Allgemeine Symbole / General symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.1.19 Beispiele für Transformatoren mit getrennten Wicklungen /
Examples of transformers with separate windings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
1.1.20 Blocksymbole für Leistungsumrichter /
Block symbols for power converters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
1.1.21 Primärzellen und Akkumulatoren / Primary cells and accumulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
1.1.22 Kontakte mit zwei oder drei Schaltstellungen /
Contacts with two or three positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
1.1.23 Voreilende und nacheilende Kontakte / Early and late operating contacts . . . . . . . . . . . . . . . . . . . . . . . .10
1.1.24 Handbetätigte Schalter / Single-pole switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
1.1.25 Elektromechanische Antriebe / Operating devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
1.1.26 Sicherungen und Sicherungsschalter / Fuses and fuse-switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
1.1.27 Leuchtmelder und Signaleinrichtungen / Lamps and signalling devices . . . . . . . . . . . . . . . . . . . . . . . . . .11
1.1.28 Verstärker / Amplifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
1.2 Structure of the Technical Numbering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
2 Detailed circuit diagrams
NOTS25-1 EMERG.-STOP circuit, SIPLACE S-25 HM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
NOTS25-2 EMERG.-STOP signaling circuit, SIPLACE S-25 HM. . . . . . . . . . . . . . . . . . . . . . . . . 14
X1-S25 X-axis, gantry 1, SIPLACE S-25 HM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
X2-S25 X-axis, gantry 2, SIPLACE S-25 HM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Y1-S25 Y-axis, gantry 1, SIPLACE S-25 HM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Y2-S25 Y-axis, gantry 2, SIPLACE S-25 HM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
DR1-S25 Collect&Place head / DLM1 - star axis, gantry 1, SIPLACE S-25 HM . . . . . . . . . . . . 19
DR2-S25 Collect&Place head / DLM1 - star axis, gantry 2, SIPLACE S-25 HM . . . . . . . . . . . . 20
Z1-S25 Collect&Place head / DLM1 - Z-axis, gantry 1, SIPLACE S-25 HM . . . . . . . . . . . . . . 21
Z2-S25 Collect&Place head / DLM1 - Z-axis, gantry 2, SIPLACE S-25 HM . . . . . . . . . . . . . . 22
DP1-S25 Collect&Place head / DLM1 - DP-axis, gantry 1, SIPLACE S-25 HM. . . . . . . . . . . . . 23
DP2-S25 Collect&Place head / DLM1 - DP-axis, gantry 2, SIPLACE S-25 HM. . . . . . . . . . . . . 24
ZM1-S25 Collect&Place head - adjustment drive motors - forced air valve,
CAN bus, gantry 1, SIPLACE S-25 HM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
ZM2-S25 Collect&Place head - adjustment drive motors - forced air valve,
CAN bus, gantry 2, SIPLACE S-25 HM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
SERVS251 Power supply for servo amplifier, anti-crash board, SIPLACE S-25 HM (Sh. 1 of 2) . 27
SERVS252 Power supply for servo amplifier, anti-crash board, SIPLACE S-25 HM (Sh. 2 of 2) . 28
LP1-S25 PCB conveyor 1 + 2, power supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
LP2-S25 PCB conveyor 1, conveyor motors control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
LP3-S25 PCB conveyor 1, lifting table control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
LP4-S25 PCB conveyor 1, width adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
LP5-S25 Ceramic substrate centering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
LP6-S25 PCB conveyor 2, conveyor motors control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
LP7-S25 PCB conveyor 2, lifting table control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
LP8-S25 PCB conveyor 2, width adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
LP9-S25 PCB conveyor 2, ceramic substrate centering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
BT1-S25 Component table, mobile, righthand side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
BT2-S25 Component table, mobile, lefthand side. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
GS1-S25 Tape cutter, pneumatically operated, righthand side. . . . . . . . . . . . . . . . . . . . . . . . . .40
GS2-S25 Tape cutter, pneumatically operated, lefthand side . . . . . . . . . . . . . . . . . . . . . . . . . . .41
PW1-S25 Nozzle changer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
WPW1-S25 WPC interface, righthand side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
WPW2-S25 WPC interface, lefthand side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
SIPLACE S-25 HM Detailed Circuit Diagrams Folder
10/2003 US Edition
Contents 4
3 Circuit diagrams
00118250-010101LD2 Z-diagram, gantry 1 (Sh. 1 of 7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
00118250-010101LD2 Z-diagram, gantry 2 (Sh. 2 of 7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
00118250-010101LD2 Z-diagram, power supply (Sh. 3 of 7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
00118250-010101LD2 Z-diagram, machine wiring 1 (Sh. 4 of 7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
00118250-010101LD2 Z-diagram, machine wiring 2 (Sh. 5 of 7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
00118250-010101LD2 Z-diagram, PCB conveyor 1 (Sh. 6 of 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
00118250-010101LD2 Z-diagram, PCB conveyor 2 (Sh. 7 of 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
00116900-020101FD3 Input/output assignment, Siplace S-25 HM (Sh. 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . 52
00116900-020101FD3 Input/output assignment, Siplace S-25 HM (Sh. 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . 53
00336812-020101FD3 Circuit diagram overview, safety concept (power unit) (Sh. 1 of 3). . . . . . . . . . . . . . . 54
00336812-020101FD3 Safety concept overview (safety circuit) (Sh. 2 of 3). . . . . . . . . . . . . . . . . . . . . . . . . . 55
00336812-020101FD3 Safety concept overview (signaling circuit) (Sh. 3 of 3) . . . . . . . . . . . . . . . . . . . . . . . 56
00336812-020102LD3 Power supply circuit diagram (Sh. 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
00336812-020102LD3 Power supply circuit diagram (Sh. 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
00336812-020102TD3 Power supply structure (Sh. 1 of 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
00336812-020102TD3 Power supply structure (Sh. 2 of 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
00336812-020102TD3 Power supply structure (Sh. 3 of 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
00336812-020102TD3 Power supply structure (Sh. 4 of 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
00300272-050101LD3 Service socket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
00300272-050101TD3 Service socket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
00356211-010101LD3 S25 HM control unit (Sh. 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
00356211-010101LD3 S25 HM control unit (Sh. 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
00356211-010101TD3 S25 HM control unit (viewed from the front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
00356213-010101FD4 S25 HM control unit, basic module (Wrap connections) (Sh. 1 of 3) . . . . . . . . . . . . . 68
00356213-010101FD4 S25 HM control unit, basic module (Wrap connections) (Sh. 2 of 3) . . . . . . . . . . . . . 68
00356213-010101FD4 S25 HM control unit, basic module (Wrap connections) (Sh. 3 of 3) . . . . . . . . . . . . . 69
00356213-010101TD3 S25 HM control unit (viewed from the front) (Sh. 1 of 2) . . . . . . . . . . . . . . . . . . . . . . .70
00356213-010101TD3 S25 HM control unit (viewed from the back) (Sh. 2 of 2) . . . . . . . . . . . . . . . . . . . . . . .71
00343723-010101LD3 S25 servo unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
00343723-010201TD3 Servo unit (viewed from the front) (Sh. 1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
00343723-010201TD3 Assembly overview (Sh. 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
00343907-010101LD3 Circuit diagram, S25 servo unit, basic module (Sh. 1 of 4) . . . . . . . . . . . . . . . . . . . . .75
00343907-010101LD3 Circuit diagram, servo unit (Sh. 2 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
00343907-010101LD3 Circuit diagram, power supply (Sh. 3 of 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
00343907-010101LD3 Circuit diagram, power supply (Sh. 4 of 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
00343907-010102TD3 Servo unit S25, basic module (plug assignment) (Sh. 1 of 3) . . . . . . . . . . . . . . . . . . .79
00343907-010102TD3 Servo unit S25, basic module (viewed from the front) (Sh. 2 of 3) . . . . . . . . . . . . . . .80
00343907-010102TD3 Servo unit S25, basic module (viewed from the back) (Sh. 3 of 3) . . . . . . . . . . . . . . .81
00337342-040101AD3 Prewiring, terminal panel, righthand side. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
00337342-040101LD3 Terminal panel, righthand side. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
00337342-040101TD3 Terminal panel, righthand side. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
00200034-030101LD3 Optical decoupling unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
00357878-010101LD3 Circuit diagram, terminal panel, lefthand side (Sh. 1 of 2). . . . . . . . . . . . . . . . . . . . . .86
00357878-010101LD3 Circuit diagram, terminal panel, lefthand side (Sh. 2 of 2). . . . . . . . . . . . . . . . . . . . . .87
00357878-010101TD3 Terminal panel, lefthand side. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
00328647-010101LD3 Tape cutter, max. tape height 15 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
00331465-020101TD3 Control unit, single conveyor (viewed from the front/back)
assemblies overview (Sh. 1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
00331465-020101TD3 Control unit, single conveyor (viewed from the front/back)
assemblies overview (Sh. 2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
00337065-020102LD3 S25 X-motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
00337066-020102LD3 S25 Y-motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
4 OPTIONS circuit diagrams
00327615-020101TD3 Control unit, dual conveyor (viewed from the front/back)
(assemblies overview) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
00117185-010101FD4 Conversion kit 110/208V for SIPLACE 80 S20 / S23 / F4 / F5 (Sh. 1 of 2) . . . . . . . . 95
00117185-010101FD4 Conversion kit 110/208V for SIPLACE 80 S20 / S23 / F4 / F5 (Sh. 2 of 2) . . . . . . . . 95
00117185-010101LD3 Conversion kit 110/208V for SIPLACE 80 S20 / S23 / F4 / F5 (Sh. 1 of 3) . . . . . . . . 96
00117185-010101LD3 Conversion kit 110/208V for SIPLACE 80 S20 / S23 / F4 / F5 (Sh.. 2 of 3) . . . . . . . . 97
00117185-010101LD3 Conversion kit 110/208V for SIPLACE 80 S20 / S23 / F4 / F5 (Sh. 3 of 3) . . . . . . . . 98
00116161-020102LD4 Nozzle changer for revolver head S20/F4 (Sh. 1 of 2). . . . . . . . . . . . . . . . . . . . . . . . .99
00116161-020102LD4 Nozzle changer for revolver head S20/F4 (Sh. 2 of 2). . . . . . . . . . . . . . . . . . . . . . . . .99
00347474-010102LD4 PCB barcode top/bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
00343635-010101LD4 Distribution board, PCB barcode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
00343635-010101ND4 886 PCB, distributor - PCB barcode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
00345332-010101LD4 Cable: PCB barcode power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
00345333-010101LD4 Cable: PCB barcode - MC distribution board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
5 Printed circuit boards
00200034-030101ND4 Optical decoupling unti . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
00300167-020101ND4 Rectifier board, 30 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
00300168-020101ND4 Rectifier board, 6V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
00300169-020101ND4 Rectifier board, 60V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
00308443-050101ND4 Discharge board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
00320854-020202MD4 745 PCB, backplane - servo Y1002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
00321213-040101ND4 Adjustment unit, SP6_12 placement head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
00321469-040101ND3 CO illumination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
00321470-020202AD4 740 PCB, threephase current for star axis (Sh. 1 of 2) . . . . . . . . . . . . . . . . . . . . . . .109
00321470-020202AD4 740 PCB, threephase current for star axis (Sh. 2 of 2) . . . . . . . . . . . . . . . . . . . . . . .109
00321524-040101ND4 Sensor, Z-axis, bottom. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
00322333-010304MD4 Video multiplexer, manually controlled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
00323583-030101ND3 Component table control board (Sh. 1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
00323583-030101ND3 Component table control board (Sh. 2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
00323584-010202ND3 Component table conversion board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
00325460-010101ND4 774 PCB, half-bridge board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114