操作手册.pdf - 第8页
SM-Series 2.2.3. 24mm,32mm,44mm,5 6mm,72mm 带式喂料器间 距的转换 .................... 2-20 2.3. 安装到喂料器底座 ...... ............ ............ ............ ............ ............ ............ .... 2-22 2.4. 从喂料器座上拆离喂料器 ...…
1
本说明书的构成
本说明书的构成 .......................................................................................................... 1
主目录 .................................................................................................................. 1
图片目录............................................................................................................... 2
图表目录............................................................................................................... 3
前言 .................................................................................................................... i
有关安全问题 ....................................................................................................... ii
关于保管...............................................................................................................iii
关于操纵............................................................................................................... v
第 1 章.
Overview ............................................................................................... 1-1
1.1.
喂料器外观和名称.....................................................................................1-1
1.1.1.
SM 8mm 带式喂料器................................................................................1-1
1.1.2.
SM 12mm/16mm 带式喂料器...................................................................1-2
1.1.3.
SM 24mm/32mm/44mm/56mm/72mm 带式喂料器..................................1-3
1.1.4.
喂料器底座 ................................................................................................1-4
1.2.
SM 带式喂料器规格 .................................................................................. 1-5
1.2.1.
SM 带式喂料器种类 ..................................................................................1-5
1.2.2.
适用卷轮(Reel)..........................................................................................1-7
1.2.3.
适用元件....................................................................................................1-8
1.2.4.
传输间距设置表.........................................................................................1-9
1.2.5.
间距与部件对应范围................................................................................1-10
1.3.
SM 带式喂料器的 Z 轴高度基准面 ......................................................... 1-10
1.4.
IT 规格 ............................................................................................. 1-11
1.4.1.
NON-IT 功能...........................................................................................1-11
1.4.2.
IT 功能....................................................................................................1-12
第 2 章.
带式喂料器的操作....................................................................................... 2-1
2.1.
卷带的安装 ...............................................................................................2-1
2.1.1.
料带导轨开放 ............................................................................................2-1
2.1.2.
卷轮固定....................................................................................................2-3
2.1.3.
卷带的安装及排出 .....................................................................................2-7
2.1.4.
锁夹固定..................................................................................................2-10
2.1.5.
固定上盖卷带 ..........................................................................................2-14
2.1.6.
拾取点位置设置.......................................................................................2-17
2.2.
传输间距的修改 ......................................................................................2-19
2.2.1.
8mm 传输间距........................................................................................2-19
2.2.2.
SM 12mm,16mm 带式喂料器间距的转换 ..............................................2-19
SM-Series
2.2.3.
24mm,32mm,44mm,56mm,72mm 带式喂料器间距的转换.................... 2-20
2.3.
安装到喂料器底座 .................................................................................. 2-22
2.4.
从喂料器座上拆离喂料器........................................................................ 2-24
2.5.
连接 ............................................................................................. 2-25
2.5.1.
连接工具的构成 ...................................................................................... 2-25
2.5.2.
料带连接方法 (Paper Type) ................................................................... 2-27
2.5.3.
料带连接方法 (Emboss Type)................................................................ 2-31
2.5.4.
Splicing 的错误事例 ................................................................................ 2-35
第 3 章.
维修与维护 ............................................................................................... 3-1
3.1.
带式喂料器维修与维护 ............................................................................. 3-1
3.1.1.
摩擦部位的润滑 ........................................................................................ 3-1
3.1.1.1.
Shutter 部位 (8mm~72mm).............................................................. 3-2
3.1.1.2.
棘轮(Ratchet)部位 (24mm~72mm) .................................................. 3-2
3.1.1.3.
卷取卷轮(take up reel)部位 (24mm~72mm)..................................... 3-3
3.1.2.
链轮部位的杂质清除................................................................................. 3-3
3.1.3.
Probe Pin 端子的污质解除 ...................................................................... 3-4
3.2.
除错 ............................................................................................... 3-5
3.2.1.
元件的供应不良 ........................................................................................ 3-5
3.2.2.
间距错误................................................................................................... 3-5
3.2.3.
拾取点(Y 方向)偏移 .................................................................................. 3-6
3.3.
喂料器的注册 ........................................................................................... 3-9
图 1-1. SM 8mm带式喂料器的外观 .................................................................. 1-1
图 1-2. SM 12mm/16mm 式带式喂料器的外观 ................................................. 1-2
图 1-3. SM 24mm~72mm 带式喂料器的外观.................................................... 1-3
图 1-4. 喂料器底座的外观................................................................................. 1-4
图 1-6. 卷轮(Reel)尺寸 ...................................................................................... 1-7
图 1-7. Embossed Carrier Tape (8/12mm).............................................................. 1-8
图 1-7. 凹槽深度 ............................................................................................. 1-10
图 1-8. Non-IT Probe Pin Layout.........................................................................1-11
图 1-10. IT Probe Pin Layout ............................................................................ 1-12
图 1-11. 人工加料按钮 (OP Panel) .................................................................. 1-13
图 2-1. SM 8mm 带式喂料器的料带导轨开放 .................................................. 2-1
图 2-2. 打开SM 12/16mm带式喂料器的料带导轨.............................................. 2-2
图 2-3.打开 SM 24mm~72mm带式喂料器的料带导轨 ....................................... 2-2
图 2-4. 8mm 带式喂料器卷轮固定 .................................................................... 2-3
图 2-5. 12mm-72mm 带式喂料器的卷轮固定 .................................................... 2-4
2
3
图 2-6. 制动器弹簧的位置..................................................................................2-4
图 2-7. 卷带的安装方法 .....................................................................................2-7
图 2-8. 带的组成 ................................................................................................2-7
图 2-9. 带式喂料器上盖卷带的设置 ...................................................................2-8
图 2-10. 8mm带式喂料器的传输卷带排出 ..........................................................2-9
图 2-11. 12-72mm带式喂料器的传输卷带排出....................................................2-9
图 2-12. 把链轮安装到传输卷带.......................................................................2-11
图 2-13. 确认料带导轨和料带，机架是否正常安装(SM 8mm带式喂料器) .......2-12
图 2-14. 确认料带导轨和锁夹的固定状态 (SM 8mm带式喂料器)....................2-13
图 2-15. 确认料带导轨和锁夹的固定(Locking)状态 (SM 12mm~16mm带式喂
料器) .................................................................................................2-13
图 2-16. 确认料带导轨和锁夹的固定(Locking)状态(SM 24mm~72mm带式喂
料器) .................................................................................................2-14
图 2-17. 上盖卷带在辊轮与齿轮之间的固定方法 (SM 8mm带式喂料器).........2-15
图 2-18. 上盖卷带在辊轮与齿轮之间的固定方法 (SM 12mm~16mm带式喂料
器).....................................................................................................2-15
图 2-19. SM 24mm~72mm 带式喂料器的上盖卷带安装 ..................................2-16
图 2-20. SM 8mm带式喂料器的拾取点位置设置 .............................................2-17
图 2-21. SM 12/16mm带式喂料器的拾取点位置设置 .......................................2-18
图 2-22. SM 24~72mm 带式喂料器的拾取点位置设置 ....................................2-19
图 2-23. SM 12mm/16mm带式喂料器的间距设置 ............................................2-20
图 2-24. SM 24~72mm带式喂料器的间距设置.................................................2-21
图 2-25. 8mm~16mm 带式喂料器的喂料器底座插入 .......................................2-22
图 2-26. 8mm,12mm,16mm SM 喂料器的喂料器底座固定...............................2-23
图 2-27. SM 24mm~72mm 带式喂料器的喂料器底座插入...............................2-23
图 2-28. SM 24mm~72mm带式喂料器的底座固定 ...........................................2-24
图 3-1. 8mm传感器部位的润滑脂涂抹 ...............................................................3-2
图 3-2. SM 24mm~72mm Ratchet 部位的污质解除及润滑脂涂抹 ........................3-3
图 3-3. 卷取卷轮部位的滑脂涂敷.......................................................................3-3
图 3-4. SM 喂料器链轮及棘轮的污质解除.........................................................3-4
图 3-5. 确认喂料器基准面污质(8mm~72mm) .....................................................3-6
图 3-6. 确认喂料器底座基准面污质(8mm~72mm) ..............................................3-7
表 1-1. 带式喂料器种类及移动间距 ...................................................................1-5
表 1-2. SM带式喂料器使用可能的卷轮直径.......................................................1-7
表 1-3. 传输间距设置表 .....................................................................................1-9
表 1-4. Probe Pin Assignment (Non IT) ...............................................................1-12
表 1-5. Probe Pin Assignment (IT) ......................................................................1-12
表 3-1. SM带式喂料器周期检查表 .....................................................................3-8