JM-100_OPE.pdf - 第8页
为了安全使用机器 目 录 第 1 章 装置概要 ·········································································································· 1 - 1 1-1 本装置概要 ·········································································…
v
为了安全使用 JM-
100
的注意事项
注意
1.
为防止人身受伤，请勿在拆下安全盖（安全罩）、安全装置等状态下运行。
2. 为防止人身受伤，请务必小心，以免头发、衣服等被卷入传送带链。
此外，请勿戴手套。
3. 为防止人身受伤，维护时（注油、调整、日常检修），请切断电源。
4. 为防止人身受伤，请在电源线上使用漏电断路器。
<
安全盖（安全罩）
>
1. 开关安全盖（安全罩）时请注意下列事项。
・打开安全盖（安全罩）时要把盖（罩）向上开足直到面向左侧的锁定臂处于“上
锁”状态后，再放开手。
没有上锁就放开手时，盖（罩）有落下来的危险。
・关闭盖（罩）子时先解开锁，再关闭盖（罩）子。
（请注意，解开锁时不要使盖（罩）子落下来导致受伤。）
・不要过渡增加盖（罩）子、手把等的负荷。
・如果 Head 单元位于主机装置后面，开关后侧安全盖（安全罩）时，可能会接触
到 X 轴单元。这时，请将 Head 单元移动到主机装置前面，再进行后侧安全盖（安
全罩）的开关。
注意
1.
本装置的操作系统采用
Windows 7
（包括以太网通信功能）。
除安装提供的用于本装置的软件之外，加装其他软件，不保证正常运行。
对 SSD 内装入的文件进行转移、重命名、文件或文件夹的压缩、复制，也同样不
保证正常运行，敬请谅解。
●万一出现此种情况，可能需要更换新的
SSD
、丢失数据，务请格外注意。
注意
为保护操作系统，使用了
Enhanced Write Filter(EWF)
组件，进行了
C
盘
ROM
化。
1. 请勿在 C 盘保存文件。
把文件保存在 ROM 化后的 C 盘，会仿真占用主存储器。
因而，把文件存在 C 盘里时，会增加主存储器的使用量，压迫系统。
反复保存后可能造成内存不足，显示系统错误，可能需要重启本设备。
2. 需要修改操作系统的信息时，必须进行 C 盘的更新操作。
操作方法请参见使用说明书「1-10 更新 C 盘的操作」。
需要修改操作系统信息的操作是指下列事项：
・JM-100 系统软件的版本升级
・添加打印机
・设置网络（IP 地址、工作组等）
・添加用户
・变更资源管理器的设置
●要变更操作系统信息时，在执行 C 盘的更新操作后，需要重启一次本装置。
注意
本装置的 D 盘可用于安装软件或保存数据，但容量有限。
1：请确保 D 盘的可用空间。
D 盘的可用空间请确保 500MB 以上。
可用空间不足 500MB 时，请删除无用的文件(旧版本的主机软件、Log 文件、无用
的生产程序等），以确保可用空间。
●在可用空间不足的状态下使用时，可能发生应用软件错误或文件 I/O 错误，导致软
件运行不稳定，无法进行正常的动作。
注意
1.
本装置在
ATX
电源中使用了电池，以保护停电时的生产程序等。
为防止 ATX 内置电池老化，请勿在非通电状态下将本装置放置 6 个月以上。
●本装置以主断路器及总开关
ON
的状态为通电状态。
为了安全使用机器
目 录
第 1 章 装置概要 ·········································································································· 1-1
1-1 本装置概要 ········································································································· 1-1
1-1-1 前言 ············································································································ 1-1
1-1-2 关于标记 ······································································································ 1-1
1-1-3 本书的构成 ··································································································· 1-1
1-1-4 缩写的说明 ··································································································· 1-2
1-2 本装置的构成 ······································································································ 1-3
1-3 机械规格············································································································ 1-5
1-3-1 机械尺寸与重量 ····························································································· 1-5
1-4 基本操作············································································································ 1-6
1-4-1 画面构成示例 ································································································ 1-6
1-4-2 显示装置及输入装置 ······················································································· 1-7
1-4-3 操作方法 ···································································································· 1-11
1-4-4 菜单、功能按钮 ··························································································· 1-16
第 2 章 生产 ················································································································ 2-1
2-1 流程图 ·············································································································· 2-1
2-2 设备的启动和退出 ································································································ 2-2
2-2-1 设备的启动 ··································································································· 2-2
2-2-2
设备的退出方法 ····························································································· 2-6
2-2-3 预热 ············································································································ 2-7
2-3 生产准备·········································································································· 2-10
2-3-1 设置基板 ···································································································· 2-10
2-4 生产画面·········································································································· 2-11
2-4-1 生产画面的启动 ··························································································· 2-11
2-4-2 生产辅助 ···································································································· 2-12
2-4-3 支援准备 ···································································································· 2-12
2-4-4 确认贴片点 ································································································· 2-26
第 3 章 维护 ················································································································ 3-1
3-1 日常检查项目一览 ································································································ 3-1
3-1-1 气压、排水瓶 ································································································ 3-3
3-1-2 真空发生器压力 ····························································································· 3-4
3-1-3 管道及接头 ··································································································· 3-5
3-1-4 各单元气缸 ··································································································· 3-5
3-1-5 空气过滤器（LNC120-8 Head） ·········································································· 3-6
3-1-6 传送带 ········································································································· 3-7
3-1-7 传送滑轮 ，输送辊
························································································· 3-8
3-1-8 支撑板 ········································································································· 3-8
3-1-9 弯脚固定单元 ································································································ 3-8
3-2 清扫 ················································································································· 3-9
3-2-1 XY 轴直动单元 ······························································································· 3-9
3-2-2 各种传送传感器 ··························································································· 3-10
3-2-3 CAL 块 ········································································································ 3-11
3-2-4 激光校准传感器 ··························································································· 3-12
3-2-5 高度测量装置(HMS) ······················································································· 3-13
3-2-6 吸嘴 ·········································································································· 3-14
3-2-7 吸嘴外圈 ···································································································· 3-16
3-2-8 ATC 单元 ····································································································· 3-17
3-2-9 供料器台架 ································································································· 3-17
3-2-10 统一更换台车····························································································· 3-18
3-2-11 台架升降机 ································································································ 3-18
3-2-12 OCC（偏光滤光片） ····················································································· 3-19
3-2-13 风扇马达过滤器 ·························································································· 3-20
3-2-14 3D 传感器盖罩玻璃 ······················································································ 3-21
3-2-15 管脚矫正单元····························································································· 3-21
3-2-16 弯脚固定单元····························································································· 3-22
3-3 注油 ··············································································································· 3-23
3-3-1 XY 轴直动单元 ····························································································· 3-23
3-3-2 X/Y 轴滚珠丝杠 ···························································································· 3-24
3-3-3 传送螺旋轴 ································································································· 3-25
3-3-4 传送导轴 ···································································································· 3-25
3-3-5 驱动轴 ······································································································· 3-25
3-3-6 滚珠丝杠和花键轴 ························································································ 3-26
3-3-7 支撑台 ······································································································· 3-27
3-3-8 统一更换台车 ······························································································ 3-27
3-3-9 台架升降机 ································································································· 3-28
3-3-10 传送停止挡块····························································································· 3-28
3-3-11 弯脚固定单元 ····························································································· 3-29
3-3-12 CY 轴 ······································································································· 3-29
3-3-13 Z 轴导轨 ··································································································· 3-30
3-4 消耗品列表 ······································································································· 3-35
3-5 推荐定期更换部件 ······························································································ 3-35
3-6 使用润滑油、油 ································································································· 3-35
第 4 章 生产时的错误处理/暂停 ······················································································· 4-1
4-1 发生错误············································································································ 4-1
4-2 发生时的概要 ······································································································ 4-1
显示 ············································································································ 4-2 4-2-1
跟踪 ············································································································ 4-4 4-2-2
详细信息 ······································································································ 4-4 4-2-3
4-3 无元件 ·············································································································· 4-5
发生时的概要 ································································································ 4-5 4-3-1
显示 ············································································································ 4-6 4-3-2
重新开始模式 ································································································ 4-7 4-3-3
无元件时的跟踪 ····························································································· 4-8 4-3-4
4-4 标记识别错误 ······································································································ 4-8
发生时的概要 ································································································ 4-8 4-4-1
显示 ············································································································ 4-9 4-4-2
选择重新生产 ······························································································ 4-10 4-4-3
4-5 打开安全盖（安全罩） ························································································ 4-11
4-6 供料器台架下降 ································································································· 4-12
4-7 送料器浮动检测 ································································································· 4-12
4-8 保护元件·········································································································· 4-13
4-9 暂停时的无元件补满功能 ····················································································· 4-15
4-10 生产开始时的检查 ···························································································· 4-16
4-11 循环停止 ········································································································ 4-18
带回元件发生错误 ······················································································· 4-18 4-11-1
引脚（管脚）的长度不同(元件用尽) ································································· 4-19 4-11-2
识别结果显示功能 ······················································································ 4-20 4-11-3