JM-100_OPE.pdf - 第9页

3-2- 10 统一更换台车 ····························································································· 3- 18 3-2- 11 台架升降机 ···························································································…

为了安全使用机器

第 1 章装置概要 ·········································································································· 1-1

1-1 本装置概要 ········································································································· 1-1

1-1-1 前言 ············································································································ 1-1

1-1-2 关于标记 ······································································································ 1-1

1-1-3 本书的构成 ··································································································· 1-1

1-1-4 缩写的说明 ··································································································· 1-2

1-2 本装置的构成 ······································································································ 1-3

1-3 机械规格············································································································ 1-5

1-3-1 机械尺寸与重量 ····························································································· 1-5

1-4 基本操作············································································································ 1-6

1-4-1 画面构成示例 ································································································ 1-6

1-4-2 显示装置及输入装置 ······················································································· 1-7

1-4-3 操作方法 ···································································································· 1-11

1-4-4 菜单、功能按钮 ··························································································· 1-16

第 2 章生产 ················································································································ 2-1

2-1 流程图 ·············································································································· 2-1

2-2 设备的启动和退出 ································································································ 2-2

2-2-1 设备的启动 ··································································································· 2-2

2-2-2

设备的退出方法 ····························································································· 2-6

2-2-3 预热 ············································································································ 2-7

2-3 生产准备·········································································································· 2-10

2-3-1 设置基板 ···································································································· 2-10

2-4 生产画面·········································································································· 2-11

2-4-1 生产画面的启动 ··························································································· 2-11

2-4-2 生产辅助 ···································································································· 2-12

2-4-3 支援准备 ···································································································· 2-12

2-4-4 确认贴片点 ································································································· 2-26

第 3 章维护 ················································································································ 3-1

3-1 日常检查项目一览 ································································································ 3-1

3-1-1 气压、排水瓶 ································································································ 3-3

3-1-2 真空发生器压力 ····························································································· 3-4

3-1-3 管道及接头 ··································································································· 3-5

3-1-4 各单元气缸 ··································································································· 3-5

3-1-5 空气过滤器（LNC120-8 Head） ·········································································· 3-6

3-1-6 传送带 ········································································································· 3-7

3-1-7 传送滑轮，输送辊

························································································· 3-8

3-1-8 支撑板 ········································································································· 3-8

3-1-9 弯脚固定单元 ································································································ 3-8

3-2 清扫 ················································································································· 3-9

3-2-1 XY 轴直动单元 ······························································································· 3-9

3-2-2 各种传送传感器 ··························································································· 3-10

3-2-3 CAL 块 ········································································································ 3-11

3-2-4 激光校准传感器 ··························································································· 3-12

3-2-5 高度测量装置(HMS) ······················································································· 3-13

3-2-6 吸嘴 ·········································································································· 3-14

3-2-7 吸嘴外圈 ···································································································· 3-16

3-2-8 ATC 单元 ····································································································· 3-17

3-2-9 供料器台架 ································································································· 3-17

3-2-10 统一更换台车····························································································· 3-18

3-2-11 台架升降机 ································································································ 3-18

3-2-12 OCC（偏光滤光片） ····················································································· 3-19

3-2-13 风扇马达过滤器 ·························································································· 3-20

3-2-14 3D 传感器盖罩玻璃 ······················································································ 3-21

3-2-15 管脚矫正单元····························································································· 3-21

3-2-16 弯脚固定单元····························································································· 3-22

3-3 注油 ··············································································································· 3-23

3-3-1 XY 轴直动单元 ····························································································· 3-23

3-3-2 X/Y 轴滚珠丝杠 ···························································································· 3-24

3-3-3 传送螺旋轴 ································································································· 3-25

3-3-4 传送导轴 ···································································································· 3-25

3-3-5 驱动轴 ······································································································· 3-25

3-3-6 滚珠丝杠和花键轴 ························································································ 3-26

3-3-7 支撑台 ······································································································· 3-27

3-3-8 统一更换台车 ······························································································ 3-27

3-3-9 台架升降机 ································································································· 3-28

3-3-10 传送停止挡块····························································································· 3-28

3-3-11 弯脚固定单元 ····························································································· 3-29

3-3-12 CY 轴 ······································································································· 3-29

3-3-13 Z 轴导轨 ··································································································· 3-30

3-4 消耗品列表 ······································································································· 3-35

3-5 推荐定期更换部件 ······························································································ 3-35

3-6 使用润滑油、油 ································································································· 3-35

第 4 章生产时的错误处理/暂停 ······················································································· 4-1

4-1 发生错误············································································································ 4-1

4-2 发生时的概要 ······································································································ 4-1

显示 ············································································································ 4-2 4-2-1

跟踪 ············································································································ 4-4 4-2-2

详细信息 ······································································································ 4-4 4-2-3

4-3 无元件 ·············································································································· 4-5

发生时的概要 ································································································ 4-5 4-3-1

显示 ············································································································ 4-6 4-3-2

重新开始模式 ································································································ 4-7 4-3-3

无元件时的跟踪 ····························································································· 4-8 4-3-4

4-4 标记识别错误 ······································································································ 4-8

发生时的概要 ································································································ 4-8 4-4-1

显示 ············································································································ 4-9 4-4-2

选择重新生产 ······························································································ 4-10 4-4-3

4-5 打开安全盖（安全罩） ························································································ 4-11

4-6 供料器台架下降 ································································································· 4-12

4-7 送料器浮动检测 ································································································· 4-12

4-8 保护元件·········································································································· 4-13

4-9 暂停时的无元件补满功能 ····················································································· 4-15

4-10 生产开始时的检查 ···························································································· 4-16

4-11 循环停止 ········································································································ 4-18

带回元件发生错误 ······················································································· 4-18 4-11-1

引脚（管脚）的长度不同(元件用尽) ································································· 4-19 4-11-2

识别结果显示功能 ······················································································ 4-20 4-11-3

第 5 章故障排除 ·········································································································· 5-1

5-1 贴片偏移············································································································ 5-1

5-1-1 整个基板发生贴片偏移(每个基板都反复出现) ······················································· 5-1

5-1-2 整个基板的贴片不齐(每个基板的偏移方式各不相同)。 ············································ 5-2

5-1-3 仅基板的一部分发生贴片偏移 ············································································ 5-3

5-1-4 仅特定的元件发生贴片偏移 ··············································································· 5-3

5-1-5 贴片角度偏差 ································································································ 5-4

5-2 其它 ················································································································· 5-5

5-2-1 启动 START/停止 STOP 开关不起作用 ···································································· 5-5

5-2-2 不能浏览数据库 ····························································································· 5-5

5-2-3 对已执行过优化的程序再次实施优化后，原设置的送料器配置出现变化。

或者想要改变原有送料器配置，但即使进行优化,也不能优化。 ·································· 5-5

5-2-4 贴片点超出基板(或电路) ·················································································· 5-5

5-2-5 无法测定元件 ································································································ 5-6

5-2-6 不能吸取 MTS/DTS/托盘支座供应的元件 ······························································· 5-6

5-2-7 不能同时吸取 ································································································ 5-6

5-2-8

如果是连接器的情况下，定心时元件碰到激光单元·················································· 5-6

5-3 图像错误详细情况 ································································································ 5-7

5-3-1 图像错误的表示 ····························································································· 5-7

5-3-2 标记识别错误的情况 ······················································································· 5-7

5-3-3 通用图形元件(球元件／外形元件)识别错误的情况·················································· 5-8

5-4 维护日志·········································································································· 5-10

5-4-1 取得随机日志 ······························································································ 5-10

5-4-2 取得维护日志 ······························································································ 5-11