SME_DB_Feeder_User_Guide(Eng_Ver1.5) (1).pdf - 第10页
2 SM-Series SME DB Tape Feeder User's Manual 2.7. Changing the Transport Pitch .............................. .......................................... 2 - 25 2.7.1. SME 8mm Tape Feeder Transp ort Pitch ...........…
Table of Contents
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Table of Contents
Main Contents
Preface .................................................................................................................................. i
Caution [Before operating this machine] .......................................................................... i
About Safety .................................................................................................................... ii
Concerning Storage ....................................................................................................... iii
About Handling ............................................................................................................... vi
About Warranty .............................................................................................................viii
Chapter1.Overview ......................................................................................................... 1 - 1
1.1. Configuration of feeder .................................................................................... 1 - 1
1.1.1. SME W4P1 Tape Feeder .................................................................... 1 - 1
1.1.2. SME 8mm Tape Feeder ...................................................................... 1 - 2
1.1.3. SME 12~88mm Tape Feeder .............................................................. 1 - 3
1.2. Feeder Standard .............................................................................................. 1 - 4
1.2.1. Tape to be used/reel diameter/feed pitch/number of occupied slots accord-
ing to feeder types .............................................................................. 1 - 4
1.3. Reference for feeder’s pickup height setup ..................................................... 1 - 5
1.4. Probe Pin Components .................................................................................... 1 - 7
Chapter2.Operation of the Feeder ............................................................................... 2 - 1
2.1. Installing the SME 8mm/W4P1 Tape Feeder ................................................... 2 - 1
2.1.1. Opening Tape Guide ........................................................................... 2 - 1
2.1.2. Fixing the Tape Reel ........................................................................... 2 - 2
2.1.3. Installing the component tape and Exit of the carrier tape .................. 2 - 3
2.1.4. Locking ................................................................................................ 2 - 6
2.1.5. Fixing the Vinyl Tape .......................................................................... 2 - 7
2.1.6. Setting the Pickup Point ...................................................................... 2 - 8
2.2. Installing the SME 12~88mm Feeder Tape ..................................................... 2 - 9
2.2.1. Opening Tape Guide ........................................................................... 2 - 9
2.2.2. Fixing the Tape Reel ......................................................................... 2 - 10
2.2.3. Installing the component tape and Exit of the carrier tape ................ 2 - 11
2.2.4. Locking .............................................................................................. 2 - 13
2.2.5. Fixing the Vinyl Tape ........................................................................ 2 - 15
2.2.6. Part pick-up point .............................................................................. 2 - 16
2.3. Feeder Installation ......................................................................................... 2 - 17
2.3.1. Cautions before installing the feeder ................................................ 2 - 17
2.3.2. Feeder installation procedure ........................................................... 2 - 18
2.4. Remove the tape feeder ................................................................................ 2 - 20
2.5. Removing Waste Vinyl ................................................................................... 2 - 21
2.6. How to Operate the SME Tape Feeder Switch .............................................. 2 - 22
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SM-Series SME DB Tape Feeder User's Manual
2.7. Changing the Transport Pitch ........................................................................ 2 - 25
2.7.1. SME 8mm Tape Feeder Transport Pitch .......................................... 2 - 25
2.7.2. SME 12~88mm Tape Feeder Transport Pitch ................................. 2 - 26
2.8. Error Code ..................................................................................................... 2 - 28
2.9. Precautions during use .................................................................................. 2 - 32
2.10. Feeder Registration ....................................................................................... 2 - 32
Chapter3.Maintenance .................................................................................................. 3 - 1
3.1. Frequent inspection ......................................................................................... 3 - 1
3.1.1. Cautions related to the maintenance of the Tape feeder ................... 3 - 2
3.2. Maintenance of tape feeder ............................................................................. 3 - 5
3.2.1. Tape guide and vinyl moving cover .................................................... 3 - 6
3.2.2. Removal of foreign matter on the sprocket areas .............................. 3 - 6
3.2.3. Drain Gear .......................................................................................... 3 - 7
3.2.4. Removing foreign materials on the feeder base ................................. 3 - 8
3.2.5. Noise / dust ........................................................................................ 3 - 8
3.2.6. Removing foreign materials in the vinyl collection box ....................... 3 - 9
3.2.7. Removing foreign materials on the location Flange ........................... 3 - 9
3.2.8. Removing foreign materials on the interface connector ................... 3 - 10
3.2.8.1. Various joints and areas subject to friction ....................................... 3 - 11
Chapter4.Trouble Shooting .......................................................................................... 4 - 1
4.1. Problems and Measures ................................................................................. 4 - 1
4.2. Process Trouble Shooting ............................................................................... 4 - 5
4.2.1. Pickup Error (Increased Dump Rate) ................................................. 4 - 5
Chapter5.Service Part List ............................................................................................ 5 - 1
5.1. Service Part List .............................................................................................. 5 - 1
5.1.1. SME W4P1 Tape Feeder ................................................................... 5 - 1
5.1.2. SME 8mm Tape Feeder ..................................................................... 5 - 5
5.1.3. SME DB 12~16mm Tape Feeder ....................................................... 5 - 9
5.1.4. SME 12~88mm Tape Feeder ........................................................... 5 - 16
Chapter6.Splicing ........................................................................................................... 6 - 1
6.1. Components for Splicing Tool Set ................................................................... 6 - 1
6.1.1. Tools and consumables for splicing ................................................... 6 - 1
6.1.2. Tape Connection Method (Paper Type) ............................................. 6 - 2
6.1.3. Tape Connection Method (Emboss Type) .......................................... 6 - 3
6.2. Example of poor splicing ................................................................................. 6 - 4
Preface
i
Preface
Thank you for purchasing our SME tape feeder dedicated for use with SM-Series
machines manufactured by Hanwha Precision Machinery Co., Ltd.. A feeder is a device
that supplies parts to be mounted on a PCB.
Since this machine has a motor, gear drive and power supply, unless a user operates it
properly, he/she may get injured.
The “user” mentioned here includes any individual who performs operation and
maintenance.
Caution [Before operating this machine]
Before operating the tape feeder, please read this manual carefully and understand its
content. People who have not received training on this machine should not handle it.
also provides a training program for operating this machine. For details, please contact
the local agent designated by Hanwha Precision Machinery Co., Ltd.
To assure safety in the operation and maintenance of the machine, it is very important
for the user to know the location of potential safety hazard. Please refer to “Safety
Precaution” for more information.
Do not repair the tape feeder in a manner not mentioned in this manual or modify it
without prior written permission from Hanwha Precision Machinery Co., Ltd..
Hanwha Precision Machinery Co., Ltd. provides a training program for operating this
machine. For details, please contact our SMT Global Training Center and local agent
designated by Hanwha Precision Machinery Co., Ltd.