SIPLACE D系列Servicemanual.pdf - 第26页

Service Wo rk Gantry D1/D2 26 Servicemanual (internal ve rsion) SIPLACE D Series SITEST X Start SITEST. X Select Single Functions and perf orm (for a ll heads) a head reference run . X Select Gantry-Gantry axis functions…

Service Work

D1/D2 Gantry

Servicemanual (internal version) SIPLACE D Series

Installation

Legend

1. Adhesive device, fitted at the gantry (not fully

visible)

X Fit the adhesive device at the gantry, in place

of the incremental encoder. To do this, thread

the long, thin part of the adhesive device in

under the head mount, so that this long, thin

part is pointing towards the deflection unit.

X Press the adhesive device up, against the

gantry, and fix it in place with the two screws

provided ((arrows) – the picture only shows

the ends of the screws).

X Place the new scale on a clean work surface.

X Clean the back of the scale with the cleaning

agent provided. The surface to be fixed down

must be clean and free of grease.

X Attach the double-sided adhesive tape to the

back of the new scale.

Legend

1. Scale

2. Adhesive device

3. Adhesive surface on the underside of the

gantry

X Remove the protective cover from the

adhesive strip on the back of the scale.

X Thread the scale into the adhesive device

(arrow). Make sure that the scale does not yet

remain sticking to the adhesive surface on the

underside of the gantry.

ATTENTION: Aligning the scale

When viewed in the direction of

transport, the zero pulses must be on

the left side of the gantry i.e. aligned

towards the C&P head. You can also

use the zero pulse window of the scan

head for orientation.

Service Work

Gantry D1/D2

26 Servicemanual (internal version) SIPLACE D Series

SITEST

X Start SITEST.

X Select

Single Functions

and perform (for all heads) a

head reference run

X Select

Gantry-Gantry axis functions

and perform a

reference run

for the X-axis.

X If the single reference run is successful (no errors), perform a

complete reference run

X Calibrate the

Machine zero point:

(for both gantries if using a D2).

X Save the machine data.

4-4: Fixing the X scale

X Place the scale in the previously marked

starting position and press it down firmly in this

position.

ATTENTION: Make sure the scale is

not bent or rubbed against any

parts.

X Move the adhesive device with the head

mount. While doing so, press the scale firmly

against the adhesive surface with your finger

(see fig.).

ATTENTION: Make sure that no

blisters or uneven areas are formed.

If this does occur, the scale must be

removed and replaced with a new

scale.

X In order to fix the last part of the scale, move

the head mount back and press the rest of the

scale down firmly with your hand.

X Make sure that the whole scale is fixed firmly

onto the gantry.

X If necessary, clean the scale and the

incremental encoder lens again.

X Fit the incremental encoder with the two

fastening screws so that there is a gap of 0.4

mm between the incremental encoder and the

scale. Use a suitable thickness gauge

(plastic). (See also: "Replacing the X-Axis

Incremental Encoder " in the service manual).

X Move the gantry out of the table area.

X Switch the machine on.

X Insert the changeover table into the machine.

Service Work

D1/D2 Gantry

Servicemanual (internal version) SIPLACE D Series

4.1.2.2 Replacing the Y-Axis Scale [03015980]

Equipment required

 Scale - adhesive device set (HD1/D2) [03055047-xx]

– Adhesive device for scale (D1/D2)

– Double-sided adhesive strip

– Protective gloves

– Cleansing tissues

– Chisel

– Assembly guide

– Centering pin

 Double-sided adhesive strip - Scotch Y-9460 [00343774-xx]

 Protective sheet 12mm wide [00378511-xx]

 Multiflex pad

 Ethanol

 SIPLACE cleansing tips [00352931-xx] (if needed)

WARNING: STRONG MAGNETIC FIELDS!

Always follow the special safety instructions when working in the vicinity of powerful magnetic

fields, caused by the permanent magnets.

ATTENTION:

Make sure that you do not scratch or bend the scale!

NOTE:

X Enlist the help of a second person for replacement of the Y scale.

4-5: Adhesive device

Legend

1. Guidance on the linear rail

2. Guide roller

3. Fixing pin

4. Scale guide

5. Press roller