SIPLACE D系列Servicemanual.pdf - 第47页

Service Work D3 Gantry Servicemanual (internal version) SIPLACE D Series 47 Installation check Settings X Check the axis dynamics of the dr ives removed. X Move the gantry back and forth . Make sure the gantry does not r…

Service Work

Gantry D3

46 Servicemanual (internal version) SIPLACE D Series

Installation

X Carefully rub the contact surfaces (1) of the

magnet with a dressing stone (oil stone) and

wipe clean with a cloth and ethanol.

X Install the magnetic strip (2). Make sure that

there is a gap of 0.8 mm between the

individual magnetic strips.

X Tighten the screws to a torque of 9.5 N.

X Check the blue cover for damage and replace

if necessary.

X Attach the blue cover to the fastening screws.

NOTE:

Production tolerance could mean that

the cover will not lock into place. In this

case, sand off a little of the cover upper

edge.

X Knock the cover into place with a rubber mallet

and block of wood.

CAUTION: Take care that the cover

and the magnetic strip are correctly

positioned!

The cover must be sit lower than the

magnetic strip.

X Move the gantry to one side.

X Hook the notch of the magnet cover plate (3)

approximately in the center (4).

X Move the gantry over the magnet cover.

X Pull the magnet cover with the aid of a second

strong person on both sides and hook in at

both ends.

X The magnet cover must lie flat on the magnets.

You should not see any unevenness e.g.

buckling, waves.

Service Work

D3 Gantry

Servicemanual (internal version) SIPLACE D Series

Installation check

Settings

X Check the axis dynamics of the drives removed.

X Move the gantry back and forth. Make sure the

gantry does not rub against the magnet cover

or the blue covers (1).

X Check the 0.4 mm gap between the Y axis

drive and the magnet cover.

X To do this, place the thickness gauge (2)

between the Y axis drive and the magnet cover

and then push the gantry back and forth.

Make sure none of the parts jam or rub.

X Repeat this process with a 0.5 mm thickness

gauge. In this case, the gantry may rub against

the warning label.

X Clean the magnet cover with a cloth and

ethanol.

X If the gap is not large enough, you will need to

remove the magnet cover and clean

everything again.

 Remove the magnetic strip and clean the

contact surface

 Check the blue cover

Service Work

Gantry D3

48 Servicemanual (internal version) SIPLACE D Series

4.1.3.4 Replacing the Trailing Cable (IGUS) for D3/X4I/X Series from B-079 [03021065-xx]

Handling the Hose Unlocking Tool [03047090-xx]

Introduction

Parts

 For SIPLACE X series machines with serial numbers from B-079 (version 1):

– Trailing cable, digital 1P - for placement area (PA) with 1 gantry: [03022236S01]

– Trailing cable, digital 2P U - for PA with 2 gantries, gantry 3 or 1: [03022237S01]

– Trailing cable, digital 2P G - for PA with 2 gantries, gantry 2 or 4: [03021065S01]

 For SIPLACE X series machines with serial numbers after B-079 (version 2):

– Trailing cable, digital 1P - for placement area (PA) with 1 gantry: [03050655Sxx]

– Trailing cable, digital 2P U - for PA with 2 gantries, gantry 3 or 1: [03050817Sxx]

– Trailing cable, digital 2P G - for PA with 2 gantries, gantry 2 or 4: [03050934Sxx]

 For SIPLACE X4I machines:

– Trailing cable, digital 2P U - for PA with 2 gantries, gantry 3 or 1: [03050817Sxx]

– Trailing cable, SIPLACE X4i l 2P G - for PA 03051596-0, gantry 2 or 4: [03051596Sxx]

 Hose pliers for cutting the pneumatic hose

 Hose unlocking tool [03047090-xx]

 Pipe/hose cutters [0038144301]

 Retrofitting guide for vacuum pump - if required - [0019508901]:

 Locking varnish Loctite 241 [0210103701]

Due to the poor access to the pneumatic

distributor, we recommend using an unlocking

tool.

With the help of the hose unlocking tool

[03047090-xx] you can open the unlocking ring

(blue here) for the compressed air connection.

This enables you to remove both the hoses and

the dummy plugs (additional tool included in set).

X Use the pipe-shaped tool (1) to open the

unlocking ring.

X Carefully pull the hose out of the compressed

air connection. The diagram shows the

removal of a dummy plug (2), not a hose.

NOTE: Old and new trailing cables

If the old trailing cable is replaced with a new trailing cable version, you will also need to replace

the hotlink card and the Vision board spread spectrum. These are not included in the spare parts

sets and need to be ordered separately!

The new trailing cable is installed after machine serial number B-79 as version 2.