JX-300LED_维修调整要领书.pdf - 第4页
Rev 1.0 维修调整要领书 2-3-1 ． L N C 贴装头 ............................................................... ............................................................... ....................... 2-6 2-4 ． 激光传感器的 更换 ..............…
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维修调整要领书
目 录
1 XY 装置..................................................................................................................................................................................1-1
1-1． 同步皮带的更换和张力调整..............................................................................................................................1-1
1-1-1． 同步皮带 XM...................................................................................................................................................1-1
1-1-2． 同步皮带 XB ...................................................................................................................................................1-3
1-1-3． 同步皮带 YM...................................................................................................................................................1-6
1-1-4． 同步皮带 YB ...................................................................................................................................................1-7
1-2． 各皮带轮的更换 ................................................................................................................................................... 1-10
1-2-1． 皮带轮 XA 的更换 ..................................................................................................................................... 1-10
1-2-2． 皮带轮 XM（X 马达组件）的更换......................................................................................................... 1-10
1-2-3． 皮带轮 YA 的更换 ..................................................................................................................................... 1-10
1-2-4． 皮带轮 YM（Y 马达组件）的更换 ......................................................................................................... 1-10
1-2-5． 皮带轮 YB 的更换 ..................................................................................................................................... 1-10
1-3． 伺服马达的更换 ................................................................................................................................................... 1-11
1-3-1． X马达的更换............................................................................................................................................... 1-11
1-3-2． Y马达的更换............................................................................................................................................... 1-11
1-4． 电磁标尺的更换 ................................................................................................................................................... 1-12
1-4-1． 电磁标尺安装位置.................................................................................................................................... 1-12
1-4-2． 电磁标尺的盖子......................................................................................................................................... 1-14
1-4-3． 传感器头和后通路的间隙（仅 Y 轴）................................................................................................. 1-16
1-5． 限制传感器、X 轴原点附近传感器的更换 ............................................................................................... 1-17
1-5-1． X轴限制传感器、X 轴原点附近传感器的更换............................................................................ 1-17
1-5-2． Y轴限制传感器、Y 轴原点附近传感器的更换............................................................................ 1-18
1-6． 原点传感器的更换 .............................................................................................................................................. 1-19
1-6-1． X轴 .................................................................................................................................................................. 1-19
1-6-2． Y轴................................................................................................................................................................... 1-19
1-7． 塑料导轨的更换 ................................................................................................................................................... 1-20
1-7-1． X轴塑料导轨的更换................................................................................................................................ 1-20
1-7-2． Y轴塑料导轨的更换................................................................................................................................ 1-21
1-8． XY拖链电缆束线的更换要领说明 .............................................................................................................. 1-22
1-8-1． 拆下 X 电缆 .................................................................................................................................................. 1-22
1-8-2． 电缆标识（X）的确认............................................................................................................................ 1-24
1-8-3． 电缆的装配................................................................................................................................................... 1-25
1-8-4． 电缆粘连部的分离.................................................................................................................................... 1-27
1-8-5． 拆下 Y 轴电缆 ............................................................................................................................................. 1-28
1-8-6． 给 Y 轴拖链电缆作记号.......................................................................................................................... 1-28
1-8-7． 电缆支座的装配......................................................................................................................................... 1-29
1-8-8． 贴片头周围的配线.................................................................................................................................... 1-34
2 贴装头装置 ..........................................................................................................................................................................2-1
2-1． 贴装头装置的更换和更换后的调整...............................................................................................................2-1
2-1-1． LNC60贴装头 ................................................................................................................................................2-1
2-2． 电动机的更换 ...........................................................................................................................................................2-3
2-2-1． Z电动机（LNC 贴装头）.........................................................................................................................2-3
2-2-2． θ电动机（LNC 贴装头） ......................................................................................................................2-5
2-3． Z传感器的更换 .......................................................................................................................................................2-6
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2-3-1． LNC贴装头 .....................................................................................................................................................2-6
2-4． 激光传感器的更换 .................................................................................................................................................2-7
2-4-1． LNC60的更换 ................................................................................................................................................2-7
2-5． 贴装头提升气缸的更换 .......................................................................................................................................2-8
2-6． 皮带的更换 ................................................................................................................................................................2-9
2-6-1． LNC贴装头 .....................................................................................................................................................2-9
2-7． Z滑动轴的更换 .................................................................................................................................................... 2-10
2-8． 更换后重新调整项目一览 ............................................................................................................................... 2-11
3 贴装头周边 ..........................................................................................................................................................................3-1
3-1． 推顶器的更换 ...........................................................................................................................................................3-1
3-2． 坏标记传感器的更换 ............................................................................................................................................3-2
3-2-1． 传感器部...........................................................................................................................................................3-2
3-2-2． 传感器高度的调整.......................................................................................................................................3-2
3-2-3． 放大器部...........................................................................................................................................................3-3
3-2-4． 光学纤维往放大器的安装 ........................................................................................................................3-3
3-2-5． 坏标记传感器组件的开关设定 ..............................................................................................................3-4
3-3． HMS的更换 ...............................................................................................................................................................3-4
3-3-1． HMS头部的更换...........................................................................................................................................3-4
3-3-2． 放大器的更换.................................................................................................................................................3-5
3-3-3． 贴标签................................................................................................................................................................3-5
3-3-4． HMS高度调整................................................................................................................................................3-6
3-4． 贴装头电路板的更换 ............................................................................................................................................3-7
3-4-1． 贴装头主电路板的更换.............................................................................................................................3-7
4 OCC 装配..............................................................................................................................................................................4-1
4-1． OCC装配件更换.....................................................................................................................................................4-1
4-2． CCD摄像机、镜头的更换 .................................................................................................................................4-2
4-3． OCC同轴／角度照明电路板组件的更换 ...................................................................................................4-3
4-4． 滤光镜的更换 ...........................................................................................................................................................4-4
4-5． 对焦调整 .....................................................................................................................................................................4-6
4-6． OCC照明的光亮调整...........................................................................................................................................4-7
4-7． 更换后的重新调整一览 .......................................................................................................................................4-7
5 基板传送装置......................................................................................................................................................................5-1
5-1． 传送皮带的更换 ......................................................................................................................................................5-1
5-2． 传送皮带轮的更换 .................................................................................................................................................5-2
5-2-1． 传送皮带轮 A 组：E21117150A0 ..........................................................................................................5-2
5-2-2． 传送皮带轮 B 组：E20897210A0 ..........................................................................................................5-2
5-3． IN/OUT马达的更换...............................................................................................................................................5-3
5-4． CENT马达的更换...................................................................................................................................................5-4
5-5． 同步皮带的更换 ......................................................................................................................................................5-5
5-5-1． 传送宽度调整用同步皮带的更换 .........................................................................................................5-5
5-5-2． 传送电动机用同步皮带的更换 ..............................................................................................................5-7
5-6． IN/OUT传感器的更换..........................................................................................................................................5-8
5-7． WAIT/STOP/C-OUT 传感器的更换 ..............................................................................................................5-9
5-7-1． WAIT传感器的更换（选购品）............................................................................................................5-9
5-7-2． STOP传感器/C-OUT 传感器的更换（选购品） ........................................................................5-9
5-8． 止动器缸筒的更换 .............................................................................................................................................. 5-11
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5-9． 传送电磁阀的更换 .............................................................................................................................................. 5-12
5-10． 减压阀的更换...................................................................................................................................................... 5-13
5-11． 夹紧缸的更换...................................................................................................................................................... 5-14
5-12． 支承台气缸的更换（选购品） ................................................................................................................... 5-16
5-13． 支撑台 BU 传感器的更换（选购品） ..................................................................................................... 5-17
5-14． 支承台电磁阀的更换....................................................................................................................................... 5-18
6 CAL 块....................................................................................................................................................................................6-1
6-1． CAL基板组的更换.................................................................................................................................................6-1
6-2． 取出器的更换 ...........................................................................................................................................................6-2
7 ATC..........................................................................................................................................................................................7-1
7-1． 气缸的更换 ................................................................................................................................................................7-1
7-2． ATC OPEN/CLOSE 传感器的更换.................................................................................................................7-3
7-3． 速度控制器的调整 .................................................................................................................................................7-3
8 供料器台架 ..........................................................................................................................................................................8-1
8-1． 整体图 ..........................................................................................................................................................................8-1
8-2． 驱动器气缸的更换 .................................................................................................................................................8-2
8-3． 驱动器气缸的速度控制调整..............................................................................................................................8-4
8-4． 台架上升气缸的更换（安装有 TR-5S 装置选配件时） .....................................................................8-5
9 空气机器 ...............................................................................................................................................................................9-1
9-1． 数字压力开关的更换 ............................................................................................................................................9-1
9-1-1． 数字压力开关的调整..................................................................................................................................9-1
9-2． 滤清器的更换 ...........................................................................................................................................................9-3
9-3． 真空计的更换 ...........................................................................................................................................................9-4
9-4． 真空泵部件的更换 .................................................................................................................................................9-5
10 SW 类 ...................................................................................................................................................................................10-1
10-1． 按键开关的更换................................................................................................................................................. 10-1
10-2． 紧急停止开关的更换....................................................................................................................................... 10-2
10-3． 护罩打开开关的更换....................................................................................................................................... 10-3
10-3-1． 开关主体（标准）.................................................................................................................................. 10-3
10-3-2． 开关主体（安装 TR-5S 选项、安装托盘工作台选项时）................................................. 10-5
10-3-3． 操作键 .......................................................................................................................................................... 10-6
11 供料器跳起传感器的更换、调整............................................................................................................................ 11-1
12 其它机器 ............................................................................................................................................................................ 12-1
12-1． LCD监视器的更换 ........................................................................................................................................... 12-1
12-1-1． LCD监视器的更换................................................................................................................................. 12-1
12-1-2． RS232C CHANGE PCB ASM 的跨接设定.................................................................................... 12-4
12-2． 系统盘的更换...................................................................................................................................................... 12-5
12-2-1． SSD的更换方法...................................................................................................................................... 12-5
12-2-2． BIOS的设定 .............................................................................................................................................. 12-6
12-2-3． JX-300 系列系统程序和 Flexline DB 的安装...........................................................................12-11
12-2-4． 把后备数据写回 SSD（复原） ......................................................................................................12-17
12-2-5． 系统版本升级要领................................................................................................................................12-20
12-3． 图像监视器的更换..........................................................................................................................................12-24