00198365-03_UM_JTF-ML2_TX12_V1-V2_EN.pdf - 第4页
4 User Manual SIPLACE TX V1/V2 Series JEDEC Tray Feeder (JTF-ML2) 11/2019 Contents 3 Technical data of the module .. 25 3.1 Technical data .. 26 3.2 Overview – SIPLACE JTF-ML2 .. 27 4 Setting up and commissioning .…
3User Manual SIPLACE TX V1/V2 Series JEDEC Tray Feeder (JTF-ML2) 11/2019
Contents
Contents
1 Introduction.. 7
1.1 Module description.. 7
1.1.1 Typeplate, Serial Number and ID Label.. 7
1.1.2 EU Declaration of Conformity.. 8
1.1.3 Correct Usage.. 8
1.1.4 Incorrect Usage.. 8
1.1.5 Noise Emission Information.. 8
1.1.6 Environmentally-friendly disposal of materials and components.. 8
1.1.7 Electromagnetic compatibility (EMC).. 9
1.1.8 Use of original accessories and spare parts.. 9
1.2 Important Notes about this Manual.. 9
1.2.1 Contents and Filing of this Manual.. 9
1.2.2 Danger notes.. 9
1.2.3 Manufacturer's/supplier's liability.. 9
1.2.4 Release History.. 10
1.2.5 Further Information and Contents of Documentation Pack.. 10
1.2.5.1 How To Get Information.. 10
1.2.5.2 SIPLACE on the World Wide Web (WWW).. 10
1.2.6 Abbreviations.. 11
2 Operational safety.. 13
2.1 Safety instructions.. 13
2.1.1 Conventions for the use of safety instructions and symbols.. 13
2.1.2 Staff Qualifications and Training.. 13
2.1.3 Important notes on operational safety.. 14
2.1.3.1 General.. 14
2.1.3.2 Safety of Operators and Other Persons.. 14
2.1.3.3 Safety of Plant and Equipment.. 15
2.1.4 Danger of Crushing at the SIPLACE JTF-ML2.. 15
2.1.5 Risk of crashing when using thick JEDEC trays.. 16
2.1.6 Safety Instructions for Transporting the Module.. 17
2.2 Warning labels.. 18
2.2.1 Warning Labels on the SIPLACE JTF-ML2.. 18
2.2.2 Warning, Prohibition and Cautionary Labels.. 19
2.2.3 GB 2894 Warning Label 202.. 19
2.2.4 Warning label W204.. 19
2.3 Safety features.. 20
2.4 ESD guidelines.. 21
2.4.1 What does ESD mean?.. 21
2.4.2 Important measures to protect against static charging.. 21
2.4.3 Handling ESD modules.. 21
2.4.4 Measurements and modifications to ESD modules.. 21
2.4.5 Dispatching ESD modules.. 22
2.5 FCC, RFID.. 22
2.5.1 FCC Caution.. 22
2.5.2 RFID on SIPLACE JTF-ML2.. 22
2.5.3 FCC Label on SIPLACE JTF‑ML2.. 23
2.6 IMDA Registration.. 23
2.6.1 IMDA Label on SIPLACE JTF‑ML2.. 23
4 User Manual SIPLACE TX V1/V2 Series JEDEC Tray Feeder (JTF-ML2) 11/2019
Contents
3 Technical data of the module.. 25
3.1 Technical data.. 26
3.2 Overview – SIPLACE JTF-ML2.. 27
4 Setting up and commissioning.. 29
4.1 Requirements and restrictions.. 29
4.2 Retrofitting in the SIPLACE TX-Series.. 30
4.2.1 Scope of delivery for retrofitting in the SIPLACE TX-Series V1.. 30
4.2.1.1 Overview of Parts.. 30
4.2.2 Scope of delivery for retrofitting in the SIPLACE TX-Series V2.. 32
4.2.2.1 Overview of Parts.. 32
4.2.3 Tools and equipment required.. 33
4.2.4 Required working time.. 33
4.2.5 Performing retrofitting.. 34
4.2.5.1 Preparatory steps.. 34
4.2.5.2 Converting the COT insert for the SIPLACE TX.. 34
4.2.5.3 Converting the machine protection.. 41
4.2.5.4 Fitting the SIPLACE JTF-ML2 adapter.. 44
4.2.5.5 Fitting the machine protective features.. 44
4.2.5.6 Mounting the output conveyor extension.. 46
4.2.5.7 Mounting the tower.. 46
4.2.5.8 Mounting the conveyor.. 48
4.2.5.9 Establishing the electrical connections on the SIPLACE TX-Series V1.. 50
4.2.5.10 Establishing the electrical connections on the SIPLACE TX-Series V2.. 54
4.2.5.11 Preparing the component trolley.. 57
4.2.5.12 Completing the mechanical work.. 57
4.2.5.13 Logging the SIPACE JTF-ML2 in at the software.. 57
4.2.5.14 Teaching the transfer position.. 58
4.2.5.15 Teaching the refill position.. 60
4.3 Configuration of JEDEC tray feeders in SIPLACE Pro.. 62
4.3.1 SIPLACE JTF‑ML2 in SIPLACE Pro – Feeder Tree View.. 62
4.3.2 JEDEC Tray Description – Tray Tree View.. 62
4.3.3 Configuration of the station – Station Tree View.. 63
4.3.4 Assignment of JEDEC Tray to the Component Shape – Component Shape Tree View.. 64
4.3.5 Configuration of the setup – Setup Tree View.. 65
4.3.5.1 Head Configurations on the SIPLACE TX 1 and TX2.. 65
4.3.5.2 Table Configuration.. 65
4.3.5.3 Configuring the JEDEC Tray Feeder on the Table.. 66
5 Tasks on the machine.. 67
5.1 Displays.. 67
5.2 Task: Operating the feeder.. 67
5.2.1 Locking and unlocking the transportation lock.. 67
5.2.2 Locking and unlocking the direction lock.. 68
5.2.3 Pushing trays into and removing from the cassette.. 69
5.2.4 Removing the cassette from the SIPLACE JTF-ML2.. 71
5.2.5 Inserting the cassette into the SIPLACE JTF-ML2.. 73
5.3 Operating the JEDEC tray feeder in the station software.. 75
5.3.1 JEDEC Tray Feeder Configured in SIPLACE Pro and Defined at the Machine.. 75
5.3.2 "Display, Check and Set up Feeders, Components and Nozzles" Menu.. 76
5.3.3 Selecting the JEDEC Tray Feeder at the Location.. 76
5.3.4 SIPLACEJTF-ML2 – Additional Functions.. 77
5.3.5 JEDEC Tray Feeder Settings.. 78
5User Manual SIPLACE TX V1/V2 Series JEDEC Tray Feeder (JTF-ML2) 11/2019
Contents
5.3.6 JEDEC Tray Feeder Settings – Functions.. 78
5.3.6.1 Position Correction.. 80
5.3.6.2 Switching to Level View.. 80
6 Maintenance.. 83
6.1 Overview maintenance tasks.. 83
7 Appendix.. 85
7.1 Excerpts from the Service Manual.. 85
7.1.1 Replacing the Feeder Control Unit (FCU).. 85
7.1.1.1 Board description Feeder Control Unit (FCU).. 87
7.1.2 Nozzle Changer Setting.. 89
7.1.2.1 Setting the nozzle changer height.. 89
7.1.2.2 Setting the Nozzle Station Height.. 90
7.1.2.3 Jumpers on the Nozzle Changer.. 91